rev. 08.15.2006.
2-16
1. Carefully remove the crating box cover to expose the machine, which is mounted on the crate’s base. Then
using a screwdriver, unscrew the screws.
2. Next,
unscrew the screws holding the machine tight in the crating box then identify the other components
and assembly hardware.
3. Connect the main air supply to the rear of the machine (refer to section 2.5.1 in the manual for
specifications).
4. Attach the provided power supply to the rear of the unit.
5. Turn on the unit by pushing the switch on the rear of the machine.
6. Run unit in manual cycle first to check component operation and alignment before running automatic cycle.
IMPORTANT
See “Section 3, Operating Instructions” for complete instructions.
2.2. Positioning the Unit
Simply place the Sure Torque unit on a large table or flat platform allowing plenty of side room to perform
proper torque testing in an uncluttered area. Only qualified personnel should move or install this equipment. Failure
to comply may cause equipment damage and/or personal injury.
2.3. Pre-Run, Sure Torque Check-out
NOTE:
The following six operators functions Must be performed prior
to the running and/or operation of the ST-LAB Sure Torque System.
1. Be sure the power on switch is off. Check that all electrical connections are installed as per the wiring
diagram and that no loose or unfastened wires are evident.
2. Connect the Power Supply to the unit. (Input: AC 100-250V, 50-60Hz, 1.3A, Output: DC +24V, 2.0A)
3. Hook-up a clean, dry, filtered air supply of 80 psi at 4 cfm. Connect the air line to the 1/8” NPT fitting at rear
panel of the Test Head. (If optional filter is installed, connect the air line to the 1/8” NPT filter inlet.).
4. Check that all pneumatic connections are installed properly, and that no loose or unfastened hoses or
lines are evident. With air pressure on, listen for any air leaks throughout the system, and correct
. Set the
Regulator at the Rear Panel to 80 psi on the Pressure Gage.
5. Visually inspect the entire unit for any loose brackets, bolts, etc. Check to see that there are no loose items
on or around any of the moving parts.
6. Check to see that the Tuning Sheet adjustments are appropriate for the container size to be run. (Please
refer to the Machine Tuning Sheet in Appendix-A).
+1. Optional: Connect the communication cable (RS-232/RJ11) to the PLC’s COM port 2 (the bottom one, on
the back plate of the unit).
2.4. Electrical Installation
CAUTION
Damage to electrical components can result if improper electrical connections
are made. Be sure to check all connections before applying power.
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