Table of Contents 2- i
2
Section 2
CONTENTS
Suspension
Precautions ................................................. 2-*
Precautions.............................................................. 2-*
Precautions for Suspension ................................... 2-*
Suspension General Diagnosis...............2A-*
Diagnostic Information and Procedures............ 2A-*
Suspension and Wheel Symptom Diagnosis .......2A-*
Front Suspension .....................................2B-*
Repair Instructions .............................................. 2B-*
Front Fork Components .......................................2B-*
Front Fork Removal and Installation ....................2B-*
Front Fork Disassembly and Assembly................2B-*
Front Fork Inspection ...........................................2B-*
Front Fork Parts Inspection..................................2B-*
Specifications....................................................... 2B-*
Service Data ........................................................2B-*
Tightening Torque Specifications.........................2B-*
Special Tools and Equipment ............................. 2B-*
Recommended Service Material ..........................2B-*
Special Tool .........................................................2B-*
Rear Suspension ..................................... 2C-1
Repair Instructions ..............................................2C-1
Rear Suspension Components ........................... 2C-*
Rear Suspension Assembly Construction........... 2C-*
Rear Swingarm Components.............................. 2C-*
Rear Shock Absorber and Rear Shock
Absorber Assembly Removal and
Installation......................................................... 2C-*
Rear Suspension Inspection ............................... 2C-*
Rear Shock Absorber Inspection ........................ 2C-*
Rear Shock Absorber Gas Pressure Release..... 2C-*
Rear Suspension Adjustment ............................. 2C-*
Rear Swingarm Removal and Installation ........... 2C-*
Rear Swingarm Related Parts Inspection ........... 2C-*
Rear Swingarm Dust Seal / Bearing Removal
and Installation.................................................. 2C-*
Cushion Lever and Cushion Rod Inspection....... 2C-*
Cushion Lever Bearing Removal and
Installation......................................................... 2C-*
Crankcase Bracket Construction......................... 2C-*
Crankcase Bracket Removal and Installation ..... 2C-*
Crankcase Bracket Related Parts Inspection...... 2C-*
Crankcase Bracket Bearing Removal and
Installation ......................................................... 2C-*
Rear Swingarm Construction (AN400/A/
ZAK9) ................................................................2C-1
Specifications....................................................... 2C-*
Service Data........................................................ 2C-*
Tightening Torque Specifications........................ 2C-*
Special Tools and Equipment ............................. 2C-*
Recommended Service Material ......................... 2C-*
Special Tool ........................................................ 2C-*
Wheels and Tires ..................................... 2D-1
Precautions........................................................... 2D-*
Precautions for Wheel and Tire........................... 2D-*
Repair Instructions ..............................................2D-1
Front Wheel Components ................................... 2D-*
Front Wheel Assembly Construction................... 2D-*
Front Wheel Assembly Removal and
Installation ......................................................... 2D-*
Front Wheel Related Parts Inspection ................ 2D-*
Front Wheel Dust Seal / Bearing Removal
and Installation .................................................. 2D-*
Rear Wheel Components.................................... 2D-*
Rear Wheel Assembly Removal and
Installation ......................................................... 2D-*
Rear Wheel Related Parts Inspection ................. 2D-*
Tire Removal and Installation.............................. 2D-*
Wheel/Tire/Air Valve Inspection and Cleaning .... 2D-*
Air Valve Removal and Installation ..................... 2D-*
Wheel Balance Check and Adjustment............... 2D-*
Front Wheel Components (AN400A/ZAK9) ........2D-1
Front Wheel Assembly Construction
(AN400A/ZAK9) ................................................2D-2
Front Wheel Assembly Removal and
Installation (AN400A/ZAK9) ..............................2D-3
Rear Wheel Components (AN400A/ZAK9) .........2D-4
Rear Wheel Assembly Construction
(AN400A/ZAK9) ................................................2D-5
Rear Wheel Assembly Removal and
Installation (AN400A/ZAK9) ..............................2D-6
NOTE
For the items with asterisk (*) in the “CONTENTS” below, refer to the same section of the service manual
mentioned in the “FOREWORD” of this manual.