Table of Contents 0- i
0
Section 0
CONTENTS
General Information
General Information ................................ 0A-1
General Description .............................................0A-1
Symbols ...............................................................0A-*
Abbreviations .......................................................0A-*
Vehicle Side View (AN400K7) .............................0A-*
Vehicle Side View (AN400ZK7) ...........................0A-*
Vehicle Identification Number ..............................0A-*
Fuel / Oil / Engine Coolant Recommendation ......0A-*
Engine Coolant Recommendation .......................0A-*
BREAK-IN Procedures.........................................0A-*
Country and Area Codes .....................................0A-*
Wire Color Symbols .............................................0A-*
Warning, Caution and Information Labels
Location .............................................................0A-*
Abbreviations (AN400A/ZAK9) ...........................0A-1
Vehicle Side View (AN400/A/ZAK9).................... 0A-1
Country and Area Codes (AN400/A/ZAK9)......... 0A-2
Component Location ........................................... 0A-*
Electrical Components Location ..........................0A-*
Specifications.......................................................0A-3
Specifications (AN400K7) ....................................0A-*
Specifications (AN400ZK7) ..................................0A-*
Specifications (AN400K8) ....................................0A-*
Specifications (AN400ZK8) ..................................0A-*
Specifications (AN400K9) ................................... 0A-3
Specifications (AN400AK9)................................. 0A-3
Specifications (AN400ZAK9) .............................. 0A-4
Special Tools and Equipment .............................0A-5
Special Tool ........................................................0A-5
Maintenance and Lubrication..................0B-*
Precautions........................................................... 0B-*
Precautions for Maintenance ...............................0B-*
General Description ............................................. 0B-*
Recommended Fluids and Lubricants..................0B-*
Scheduled Maintenance ...................................... 0B-*
Periodic Maintenance Schedule Chart.................0B-*
Lubrication Points ................................................0B-*
Repair Instructions .............................................. 0B-*
Air Cleaner Element Removal and Installation .....0B-*
Air Cleaner Element Inspection ...........................0B-*
Spark Plug Removal and Installation ...................0B-*
Spark Plug Inspection and Cleaning....................0B-*
Valve Clearance Inspection and Adjustment .......0B-*
Fuel Line Inspection ............................................ 0B-*
Evaporative Emission Control System (E-33
Only).................................................................. 0B-*
Engine Oil and Filter Change .............................. 0B-*
Final Reduction Gear Oil Replacement............... 0B-*
Cooling Fan Filter Removal and Installation ....... 0B-*
Cooling Fan Filter Inspection and Cleaning ........ 0B-*
Drive V-belt Removal and Installation ................. 0B-*
Drive V-belt Inspection ........................................ 0B-*
Throttle Cable Play Inspection and
Adjustment ........................................................ 0B-*
Cooling System Inspection.................................. 0B-*
Air Bleeding From the Cooling Circuit ................. 0B-*
Radiator Hose Inspection.................................... 0B-*
Brake System Inspection .................................... 0B-*
Brake Hose Replacement ................................... 0B-*
Air Bleeding from Brake Fluid Circuit .................. 0B-*
Brake Fluid Replacement.................................... 0B-*
Tire Inspection..................................................... 0B-*
Steering System Inspection ................................ 0B-*
Front Fork Inspection .......................................... 0B-*
Rear Suspension Inspection ............................... 0B-*
Exhaust Pipe and Muffler Mounting
Inspection.......................................................... 0B-*
Chassis Bolt and Nut Inspection ......................... 0B-*
Compression Pressure Check ............................ 0B-*
Oil Pressure Check ............................................. 0B-*
SDS Check.......................................................... 0B-*
Automatic Clutch Inspection................................ 0B-*
Parking Brake (Brake-lock) Inspection................ 0B-*
Parking Brake (Brake-lock) Adjustment .............. 0B-*
Specifications....................................................... 0B-*
Tightening Torque Specifications........................ 0B-*
Special Tools and Equipment ............................. 0B-*
Recommended Service Material ......................... 0B-*
Special Tool ........................................................ 0B-*
Service Data ............................................. 0C-1
Specifications.......................................................0C-1
Service Data (AN400/ZK7).................................. 0C-*
Service Data (AN400/ZK8).................................. 0C-*
Tightening Torque List ........................................ 0C-*
Service Data (AN400K9).....................................0C-1
Service Data (AN400A/ZAK9).............................0C-2
Tightening Torque List (AN400AK9) ...................0C-3
NOTE
For the items with asterisk (*) in the “CONTENTS” below, refer to the same section of the service manual
mentioned in the “FOREWORD” of this manual.