Thermal Dynamics ULTRA-CUT 100 User Manual

Manual 0-4819 A-2 APPENDIX
APPENDIX 2: Gas Control and Torch Valve Schematic
5
5
4
4
3
D
C
B
A
(16) (17) (18) (19) (20) (21)
120 VAC(60)
(61)(61)(61)(61)
(1) (9)(7)(6)(5)(4)(3) (10) (12) (14)(13)
(22)
(23)
(24)
(25)
(26)
(27)
(59)
(50)
(51)
(53)
(52)
120 VAC to SOLENOIDS
120 VAC to BOARD POWER
24 VAC
(56)
24 VAC RET
(57)
(54)(54)(54)(54)
E-STOP + (58)(58)E-STOP + (58)E-STOP + (58)(58)E-STOP + (58)E-STOP + (58)(58)E-STOP + (58)E-STOP + (58)(58)E-STOP + (58)
E-STOP -
Shield
(8)(8)(8)(8)(8)(8) (15)
(55)
PLASMA ENABLE -PLASMA ENABLE -
PLASMA ENABLE +
120 VAC
120 VAC RET
120 VAC
120 VAC RET
24 VAC RET
24 VAC
15 VDC RET
+15 VDC
RUN
TEST
SET PREFLOW
SET CUTFLOW
O2 - AIR
O2 - O2
H35 - N2
F5 - N2
AIR - AIR
N2 - H2O
N2 - N2
FLOW
PRESSURE
ON
1
AIR
2
N2
3
O2
4
H35
5
F5
6
AIR
7
N2
8
AIR
9
N2
10
O2
SOLENOID MANIFOLD
(from rear)
FRONT PANEL (rear)
17
1112
13
SOLENOID LOCATIONS
ULTRACUT
INTERMEDIATE
GAS CONTROL
POWER SUPPLY
PLASMA <
SHIELD <
PREFLOW <
FERRITE
CORE
Safety Gnd
(low freq)
RF Gnd
(Shield)
F20 1AF20 1A
SOL5SOL5
1 2 3 4 5 6 7 8 9
10
J11
10 PIN
J11
10 PIN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 16 15 19 20 18
J12
18 PIN
J12
18 PIN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
J55J55
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
15
J5
16 PIN
J5
16 PIN
2
1
3
SW6
PLASMA ENABLE
SW6
PLASMA ENABLE
1
2
5
4
+
-
PLASMA ENABLE
+
-
PL A ENABLE
1 2 3 4 5
J7
5 PIN
J7
5 PIN
1
2
3
J3J3
SOL4SOL4
F18 1AF18 1A
2
1
3
SW7
SHIELD FLOW / PRESSURE
SW7
SHIELD FLOW / PRESSURE
D13
GREEN
D13
GREEN
SOL3SOL3
SOL1SOL1
A
1
2
3
4
5
6
7
8
9
10
11
12
SW2
GAS
SW2
GAS
D25
GREEN
D25
GREEN
E-STOPE-STOP
SOL2SOL2
1 2
5 4
+ -
E-STOP
+ -
E-STOP
A
1
2
3
4
5
6
7
8
9
10
11
12
SW3
MODE
SW3
MODE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
J56J56
F19 1AF19 1A
SOL6SOL6
Art # A-04837

Thermal Dynamics ULTRA-CUT 100 Specifications

General

Brand	Thermal Dynamics
Model	ULTRA-CUT 100
Category	Welding System
Language	English