2 MAINTENANCE
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INTRODUCTION
This maintenance schedule given overleaf describes the maintenance requirements for the Sprint ST model. The right
hand column of the table shows which section of this manual to refer to for information on how to carry out each
maintenance activity.
A
WARNING: The importance of good maintenance cannot be overestimated. The tasks described
will help to ensure the safe and reliable operation of your Triumph motorcycle. Never attempt to cut
costs by neglecting the maintenance requirements of your machine as this will result in the premature failure
of the component(s) concerned and may lead to an unsafe riding condition and an accident.
Service Check Sheets
Triumph are pleased to be able to offer pads of service check sheets to aid technicians during servicing of Triumph
motorcycles. Each pad has 50 single sided service sheets which have tick boxes to indicate the correct maintenance
requirement at each mileage interval.
The pads are available from your Triumph parts department under the following part numbers:
T3854095 - Service Sheet Pad, English Language
T3854096 - Service Sheet Pad, French Language
T3854097 - Service Sheet Pad, German Language
I'
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R
SCHEDULED MAINTENANCE CHECK SHEET - EFI MODELS
Customer Name
Mileage:
Model:
Technician Name:
Job No:
V.I.N.:
Date in:
Work completed (signeNre)
Registration No:
Under Warranty: Yes
r
No
Date req'd:
Carry
out
al
the aperaaons specified 000.660 00 required k0ervals. Addaonal operations
rrsal
be carried at the specified lima mileage .Newel whichever comes
lost.
MPORTANI': undo aavws operating osodlOona, cwtWn dams nquke mon tapes aarrioitg,
1
05
08
to er 0wrr'a
hreook
for hrtlw
8510nn060n.
First 500 Miles/800
Kms/1 Month'
J
First 500 Miles/800 Kms/1 Month'
Every 6000 m6es/10000 Kms/l Year
= COmplete
Every 6000miles/10000Kms/1 Year
= Complete
Every 620001111106/20000 0110/2 Veers'
I
I
Every 12000 miles20000 Kms/2 Years'
Eos 18000 miles/30000 Kms/3 Years
Every 24000 mies/40000 Kms/4 Years'
Every 18000 miles/30000 Kms/3 Years'
booty 24000 miles/40000 Kms
r
4 Years'
3
'
Whichever comes first
'
Whichever comes first
]
q
]
q q
1.
Position motorcycle in a position for repair. Ensure
q
3
q q q
27. Lubricate drive chain- (also to be checked every
that Me motorcycle is safety supported on/by any
200 miles)
lifting equipment used.
q i] 28. Lubricate rear wheel bearing
]
q
Q Q ]
2.
Check lights, hom, indicators, instrument warring
lights, brake lights and instruments for correct
q
] 29. Rase front wheel off the ground and inspect
operation,
steering head (headstock) bearings for tree play.
Lower the front wheels to the ground when
0
q q q q
3.
Check engine management system tot stored
complete.
diagnostic trouble codes.
Q
q q q q
30. Check clearing for free operation.
4.
Disconnect battery, negative (black) lead lest.
Remove bodywork. fuel tank and airbox as
q q q q
3
31. Inspect front looks for oil leaks/damage/smooth
necessary.
Always store displaced bodywork
operation.
safely to prevent accidental damage and observe
Me fuel handling precautions in Me service
q
Q 32. Lubricate the headstock bearing.
manual.
,]
] 33. Renew fork ad.
q
.J
q
J 7
5.
Check/adjust batlery electrolyte level (Yuasa
batteries
orgy).
q
34. Temporarily fit slave fuel supply.
q
q
35. Attach exhs ac
t extraction equipment, tefit the
q
'J
q
J 7
6.
Inspect fuel system and hoses for leaks damage,
cracks, deterioration and chafing.
battery and ctlan Me engine. Check that low oil
pressure warning light extinguishes.
Stop the
J ] ] ;.]
7.
Inspect
0600
119
system and hoses W signs of leeks,
engine. Check and
0110811100009/0010118001.
damage, ttto6o , cracks and detenom600. VoosIy
q
] 36. Attach vacuum gauges
10
each throttle
body.
Stan
inspect has. Gips
or
550
0069.
the engine and
01100 10
reach normal operating
] ] ] ] ]
6.
Add 50% coolant mixture N the expansion lank as
temperature. Ch
anon.
just Me MroMe body
vacuum synchronisation.
necessary. Do not overfill.
] ,] Q ;]
9.
Inspect throttle cable for damage, fraying and for
correct level of free play. Adjust it necessary.t
U ] J .3
q
37. Visually
.
inspect all fixings for security. Tighten to
Me correct torque as necessary.
q
] 38. Refit all items removed during operation 4
] .] ]
10.
Inspect brake pads for wear.
Reconnect the battery, positive (red) lead first.
J ] ] ]
11.
Check and top up both brake master cylinders.
J
q q q q
39. Carry out road test (minimum 15 km/10 miles).
..I J ]
3 3
12.
Check and adjust clutch cable.
] ]
13.
Renew air cleaner element.
Additional
ORerations
q
q
.J 0 ]
14.
Inspect wheels for cracks, kerb damage etc.
The following additional operations must be carried out at the specified
q
] U 315.
Inspect tyres for damage, tread wear, bulges, cuts
hme/mileage interval whichever comes first.
and splits. Check/adjust tyre inflation pressures.
Every
2 years/12000 miles/20.000 Km
q
q
J
Q
J
16.
Inspect for oil leaks from all areas including oil
31.
Renew all brake master cylinder, and brake caliper
cooler, oil cooler pipes and engine area.
pressure and dust seals.
q q
]
q
]
17. Remove sump plug 000011000110 drain out
32.
Renew brake fluid.
Q
q
J U J
18.
Renew the sung pug washer and refit sump plug.
33.
Renew coolant. Ensure 50% coolant mixture is maintained.
:J U J U 319.
Renew the engine oil filter.
Every 3 veers
q
q
]
]
]
20.
Refill the engine with correct specification engine
oil.
31.
Lubricate the Swinging atoll bearings.
Eve
ry 4
miles/40.000Km
years
0
24.
08
0
]
21.
Adjust spark plug gaps.
31.
Renew all brake hoses.
]
22.
Renew spark plugs.
Report Additional Work Carried Out:
]
]
23.
Check all valve clearances, adjust as necessary..
]
q
] ] ]
24.
Inspect drive chain for wear.tt
]
] 25.
Renew fuel filter.
3 ]
q
]
26.
Inspect drive chain for correct adjustment. (also to
be checked every 500 miles)
t
Adjustments subject to additional charge above basic cost of servicing.
tt
Renew drive chain 1100001001 above the service limh..
2.2
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