CRANKSHAFT,
RODS and PISTONS
CONTENTS
Page
ExplodedViews
...........................................................
6.2
EngineRemoval/Refit ......................................................
6.4
EngineInstallation
....................................................
6.7
Crankcases..............................................................
6.10
Disassembly.........................................................
6.10
Assembly...........................................................
6.11
ConnectingRods
..........................................................
6.13
Removal............................................................
6.13
Installation.................................
.........................
6.13
Crankshaft...............................................................
6.15
Connecting Rod Big End Bearing Selection/Crankpin Wear Check ...............
6.17
Con rod big end bearing/crankpin clearance
.............................
6.17
Crankpindiameter
....................................................
6.17
Connectin
g
Rod
Bearing Selection
.....................................
6.17
Bi
g
end
bearing selection chart .........................................
6.17
CrankshaftMain Bearing/Journal Wear ..................................
6.18
Crankshaft main bearing/journal clearance
..............................
6.18
Crankshaftmain journal diameter .......................................
6.18
CrankshaftEnd Float
.................................................
6.18
Pistons.......................................................
..........
6.19
Disassembly.........................................................
6.19
PistonWear Check
...................................................
6.19
Pistonoutside diameter-885cc engine
.................................
6.19
Pistonoutside diameter - 955cc engine
.................................
6.19
PistonRings/Ring Grooves
............................................
6.19
Piston ring/Groove Clearance - both engines
............................
6.20
PistonRing
Gap
......................................................
6.20
Piston Ring End Gap Tolerances - 885cc engine
.........................
6.20
Piston Ring End Gap Tolerances - 955cc engine
.........................
6.20
PistonAssembly
.....................................................
6.20
CylinderWear
.......................................................
6.21
CylinderLiners
................
..........................................
6.22
Removal............................................................
6.22
Installation...........................................................
6.23
LeftHand Crankshaft Cover
................................................
6.24
CoverRemoval/Refit
..................................................
6.24
Seal/Cover Replacement
..............................................
6.24
6-1