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TuffStuff CFM-550 User Manual

TuffStuff CFM-550
28 pages
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CFM-550
Compact Frontal Machine
Revision Date 06-26-01
CFM-550 Rev. 0
TABLE OF CONTENTS:
Introduction - Pg. 1
Safety Precautions - Pg. 2
Assembly for CFM-550
Pg. 3 - Pg. 17
Cable Adjustments Diagram- Pg. 18
Cable Mapping Diagram - Pg. 20
Exploded View Diagram - Pg. 21
Parts List - Pg. 22
Adjustment Features
Pg. 23 - Pg. 24
Maintenance - Pg. 25
Warranty - Back Page
L 75 W 48” H 84
75”
48”
OWNER S MANUAL
America’s Premium Exercise Equipment
© 2000 TASK INDUSTRIES, INC.
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TuffStuff CFM-550 Specifications

General IconGeneral
ProductTuffStuff CFM-550
FrameHeavy-duty steel
Weight880 lbs (with standard weight stacks)
TypeHome Gym
ColorBlack
Weight Stacks150 lbs (68 kg) each
Weight Capacity300 lbs
MaterialSteel
Featuresadjustable seat

Summary

Introduction to CFM-550

About the CFM-550 Machine

Overview of the CFM-550 gym's features and design for home exercise.

Understanding Safety Icons

Explanation of icons used to ensure correct assembly and safe operation.

Tuff Stuff Equipment Warranty and Registration

Information on product quality, lifetime warranty, and registration process.

CFM-550 Specifications and Pre-Assembly Steps

Details on machine weight, footprint, and preparation before assembly.

Required Tools and Assembly Guidance

Lists necessary tools and provides essential assembly notes for proper construction.

Safety Precautions

General Usage Safety Rules

Essential guidelines for safe operation and preventing accidents.

Equipment Inspection and Pin Engagement

Instructions on checking cables, parts, welds, and ensuring pins are fully engaged.

Base Frame and Upright Assembly

Base Frame and Foot Assembly

Attaching end caps and the low row foot assembly to the base frame.

Rear Upright Attachment

Assembling the rear upright and attaching it to the base frame securely.

Front Upright and Leg Extension Assembly

Front Upright to Base Frame Connection

Connecting the front upright to the base frame using specified hardware.

Leg Extension Frame and Arm Installation

Attaching the leg extension bench frame and arm, including lubrication advice.

Press Bar Mechanism Assembly

Leg Extension Axle and Press Bar Housing

Securing the leg extension axle and assembling the press bar selector housing.

Pivot Axle and Housing Caps for Press Bar

Fastening the pivot axle for the press bar and adding plastic caps to the housing.

Top Pulley and Weight Stack Assembly

Top Pulley Housing Attachment

Connecting the top pulley housing to both front and rear uprights.

Weight Stack Preparation and Initial Stacking

Inserting guide rods, donuts, and starting to stack weight plates.

Weight Stack Completion and Housing Installation

Completing Weight Stack Assembly

Sliding selector bar and pin, then assembling guide rod retainer housing.

Guide Rods and Retainer Housing Connection

Inserting guide rods into the retainer housing for stability.

Press Bar Mounting and Adjustment

Securing Guide Rod Retainer Housing

Mounting the guide rod retainer housing to the top pulley housing.

Press Bar Installation and Position Adjustment

Installing the press bar, securing with pin, and adjusting its position.

Press Bar Finalization and Lat Bar Holder

Finalizing Press Bar Mounting

Securing the press bar with set screws and adding housing caps.

Lat Bar Holder Attachment

Mounting the lat bar holder to the top pulley housing using specified hardware.

Pulley and Cable Installation

Adjustable Pulley Bracket and Stopper Installation

Assembling the adjustable pulley bracket and installing the adjustable stopper.

Lat Cable Routing and Pulley Installation

Routing the lat cable and installing pulleys on the top pulley housing.

Lat Cable Routing

Lat Cable Routing and Pulley Placement

Routing the lat cable through various pulleys and housings.

Double Pulley Bracket Assembly

Assembling the adjustable double pulley bracket with pulleys.

Continued Lat Cable Routing

Advanced Lat Cable Routing Steps

Further routing of the lat cable through different pulley configurations.

Leg Extension Cable Installation

Final Lat Cable Connections

Routing the lat cable through the last pulleys and connecting it to the selector bar.

Leg Extension Cable Routing and Pulley Setup

Installing and routing the leg extension cable with pulleys.

Bench Press Seat Assembly and Cable Connection

Completing Leg Extension Cable Setup

Routing the leg extension cable and connecting it to the base frame bracket.

Bench Press Seat Pad Installation

Assembling the bench press seat pad and installing it into the frame.

Foot Rollers and Foam Rolls Installation

Installing Foot Roll Tubes

Inserting and securing the foot roll tubes into various frame components.

Foam Foot Roll Application

Applying foam foot rolls to the ends of the foot roll tubes.

Final Assembly Components

Foot Roll Tube End Caps

Installing plastic end caps on foot roll tubes for finishing.

Back Pad and Rubber Grip Installation

Mounting the back pad and installing rubber grips on bars.

Lat Cable Snap Link Attachment

Attaching a snap link to the lat cable for exercise bar connection.

Exercise Bar Connections and Decals

Connecting Exercise Bars and Chains

Connecting the lat bar and low row bar using chains and snap links.

Applying Weight Number Decals

Attaching decals to weight plates to indicate weight values.

Cable Adjustments Diagram

Adjusting Pulley Bracket Cable Tension

Steps to loosen nuts, adjust tension, and re-tighten for pulley brackets.

Adjusting Stopper and Double Pulley Bracket

Steps for adjusting the stopper and moving pulleys for cable adjustment.

Cable Mapping Diagram

Lat Cable Routing Diagram

Detailed diagram showing the path of the lat cable through pulleys.

Leg Extension Cable Routing Diagram

Detailed diagram illustrating the routing of the leg extension cable.

Exploded View Diagram

Component Identification Diagram

Visual breakdown of all parts with numerical references for identification.

CFM-550 Parts List

Hardware and Sub-Assembly Part Numbers

Comprehensive list of all parts, their descriptions, part numbers, and quantities.

Adjustment Features Overview

Press Bar Adjustment Settings

Explanation of adjustable settings for different exercises like seated row and chest press.

Press Bar Position Adjustment

Adjusting the Press Bar Position

Step-by-step guide to adjusting the press bar using the pull pin.

Pad Adjustments and Weight Selection

Back Pad and Seat Pad Adjustment

Instructions for adjusting the back pad and seat pad heights.

Leg Extension Lock and Weight Selection

How to lock the leg extension arm and select weights using the pin.

Maintenance Information

Lubrication and Part Inspection

Guidance on lubricating moving parts, checking pulleys, and inspecting for wear.

Upholstery, Chrome, and Fastener Care

Advice on cleaning upholstery, polishing chrome, and ensuring all fasteners are tight.

Home Lifetime Warranty

Warranty Coverage and Exclusions

Details on what the lifetime warranty covers and what it excludes.

Warranty Procedures and Legal Rights

Information on obtaining warranty service and understanding legal rights.

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