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Unigas G400A - User Manual

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M039513CA 0.0 11/2021
BURNERS - BRUCIATORI - BRULERS - BRENNER - QUEMADORES -
ГОРЕЛКИ
Microprocessor controlled
MANUAL OF INSTALLATION - USE - MAINTENANCE
LMV 2x/3x
Gas burners
G258A
G335A
G380A
G400A

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Summary

DANGERS, WARNINGS AND NOTES OF CAUTION

SPECIAL INSTRUCTIONS FOR BURNERS

Specific guidelines and warnings for burner installation and operation.

ELECTRICAL CONNECTION

Safety requirements and guidelines for electrical connections.

FIRING WITH GAS, LIGHT OIL OR OTHER FUELS

Precautions if you can smell gas

Actions to take if gas leaks are detected, prioritizing safety.

DIRECTIVES AND STANDARDS (Continued)

BURNER SAFETY

Information on burner compliance with safety regulations and inherent risks.

Residual risks deriving from misuse and prohibitions

Details on residual risks and prohibitions to prevent misuse and damage.

PART I: SPECIFICATIONS (Continued)

How to read the burner “Performance curve”

Guide on interpreting performance curves to check burner suitability for a boiler.

PART II: INSTALLATION

MOUNTING AND CONNECTING THE BURNER

Instructions for mounting and connecting the burner, including transport and storage.

Handling the burner

Procedures for safely handling the burner, including lifting and moving.

PART II: INSTALLATION (Continued)

Fitting the burner to the boiler

Step-by-step instructions for installing the burner onto the boiler.

GAS TRAIN CONNECTIONS

Diagrams and procedures for connecting the gas train components.

GAS TRAIN CONNECTIONS (Continued)

Diagrams illustrating gas train configurations with different valve groups and pressure governors.

MultiBloc MB-DLE - Assembling the gas train

Detailed steps for assembling the MultiBloc MB-DLE gas train.

Mounting VD-R & PS-...

Instructions for mounting VD-R and PS components, including warnings.

Siemens VGD20.. e VGD40..

Details on Siemens VGD20.. and VGD40.. gas valves with SKP2.. pressure governor.

Integrated proving system (burners equipped with LME7 x, LMV, LDU)

Operation sequence for the integrated proving system in burners equipped with LME7x, LMV, LDU.

WARNING: (only for double stage and progressive burners)

Safety warning regarding electrical bridges and connecting high/low flame thermostats.

PART III: OPERATION

LIMITATIONS OF USE

Defines the intended use of the burner and restrictions on modifications or improper use.

Service level

Procedure to enter the Service mode for detailed burner information.

PART III: OPERATION (Continued)

MultiBloc MBE

Details on regulating the VD-R with PS in the MultiBloc MBE system.

AIR FLOW AND FUEL ADJUSTMENT

Instructions for adjusting air flow and fuel rates for optimal combustion.

PHASES LIST

List of operational phases with their corresponding functions and meanings.

Diagnostic code

How to interpret diagnostic codes and perform resets for error conditions.

Adjusting the gas valves group

Procedures for adjusting the gas valves group and removing the filter.

Calibration air and gas pressure switches

Procedures for calibrating air and gas pressure switches to ensure correct operation.

Attention! if it is necessary to change the head position

Warning to repeat air and fuel adjustments after changing combustion head position.

BACKUP PARAMETER WITH AZL2 x

Instructions for saving burner configuration to an external device using AZL2x.

RESTORE PARAMETER FROM AZL2 x TO LMV..

Procedure to copy saved configuration from AZL2x back to the LMV unit.

Calibration of low gas pressure switch

Steps for calibrating the low gas pressure switch.

Gas operation

Step-by-step description of the burner's startup sequence during gas operation.

Calibration the maximum gas pressure switch (when provided)

Instructions for calibrating the maximum gas pressure switch.

Calibration of air pressure switch

Procedure for calibrating the air pressure switch.

Calibration gas leakage pressure switch (PGCP)

Steps for calibrating the gas leakage pressure switch (PGCP).

PART IV: MAINTENANCE

ROUTINE MAINTENANCE

Recommended annual or semi-annual maintenance operations for the burner.

Gas filter maintenance

Instructions for cleaning or replacing the gas filter cartridge.

PART IV: MAINTENANCE (Continued)

Adjusting the gas valves group and removing the filter

Steps for adjusting the gas valves group and removing the filter for maintenance.

Removing the combustion head

Procedure for removing and cleaning the combustion head.

Replacing the ignition electrodes

Step-by-step instructions for replacing the ignition electrodes.

Checking the detection current with electrode (natural gas)

Method for checking the detection signal from the electrode and troubleshooting.

TROUBLESHOOTNG GUIDE Gas operation

Guide to troubleshoot common gas operation issues and their remedies.

Electrodes Adjustment

Guidance on adjusting the position of ignition and detection electrodes.

Replacing the detection electrode (natural gas burners)

Procedure for replacing the detection electrode on natural gas burners.

ERROR CODE TABLE

Error Code Table for LMV2 x;3 x System

Comprehensive table of error codes, their meanings, and remedies for LMV2x/3x systems.

ERROR CODE TABLE (Continued)

Table listing error codes, their meanings for LMV2x/3x system, and recommended remedies.

Error Code Table (Continued)

Table listing error codes, their meanings for LMV2x/3x system, and recommended remedies.

Parameters level (heating engineer)

Diagram illustrating parameter level navigation

Diagram illustrating the navigation through different parameter levels for heating engineers.

Block 200: Burner control

Burner Control Parameters

Parameters for controlling burner operating modes, including ignition types and fuel specific settings.

Block 200: Burner control (Continued)

Burner Control Parameters (Continued)

Parameters related to burner control, including stop programs, alarms, and fan ramp time.

Burner Control Parameters for Gas Operation

Burner control parameters for gas operation, covering flame detection, pre-purging, and safety times.

Burner Control Parameters for Gas Operation (Continued)

Burner control parameters for gas operation, including pressure switch limits and proving test settings.

Burner Control Parameters for Oil Operation

Burner control parameters for oil operation, covering flame detection, pre-purging, and safety times.

Burner Control Parameters for Oil Operation (Continued)

Burner control parameters for oil operation, including pressure switch settings and loss of flame repetition.

Block 300: Burner control (only with LMV26)

Burner Control Parameters for LMV26

Burner control parameters specific to LMV26, covering fuel modes and ignition types.

Block 300: Burner control (only with LMV26) (Continued)

Burner Control Parameters for LMV26 (Continued)

Burner control parameters for LMV26, including oil safety times and loss of flame repetition.

Block 400: Setting air;fuel ratio curves

Air;Fuel Ratio Curve Parameters

Parameters for setting air/fuel ratio control curves for actuators and inverter systems.

Block 500: Air;fuel ratio control

Air;Fuel Ratio Control Parameters

Parameters for controlling the air/fuel ratio in no-flame conditions and for burners with inverter.

Block 500: Air;fuel ratio control (Continued)

Air;Fuel Ratio Control Parameters (Continued)

Parameters related to VSD activation, curve points, and load limits for modulating burners.

Block 600: Actuators

Actuator Configuration Parameters

Parameters for configuring actuators, including reference points, rotation direction, and tolerance limits.

Block 600: Actuators (Continued)

Actuator Referencing Parameters

Parameters for actuator referencing, including type, fuel, and rotation direction.

Block 700: Error history

Actuators references

COMMISSIONING THE BURNER

Commissioning Procedure Overview

Procedure for commissioning the LMV2x burner, including parameter setup.

COMMISSIONING THE BURNER (Continued)

Warm setting

Warm Setting Procedure

Procedure for warm setting the burner, including air damper and gas throttle adjustments.

Warm setting (Continued)

BURNER STARTUP WITH LMV2 x ALREADY PROGRAMMED

LMV2 x Burner Startup Procedure

Steps for starting up a burner that is already programmed with LMV2x.

BURNER STARTUP WITH LMV2 x ALREADY PROGRAMMED (Continued)

Reset; manual lockout

Entering the Parameter levels

Info level

Info level (Continued)

Service level

PHASES LIST

BACKUP PARAMETER WITH AZL2 x

RESTORE PARAMETER FROM AZL2 x TO LMV..

USER’S MANUAL

1 • INSTALLATION

Section covering the installation of the controller unit.

5 • “EASY” PROGRAMMING and CONFIGURATION

7 • CONSENT FOR BURNER AL1

9 • ADJUSTMENT WITH MOTORIZED VALVE

11 • MANUAL TUNING

14 • SELF-TUNING

Procedure for activating the instrument's self-tuning function to optimize PID parameters.

• Interface for instrument configuration

• WARNINGS

Important safety warnings regarding device installation, connection, and usage.

Set-up for temperature probe Pt100 (ex Siemens QAE2120 130°C max.)

Set up for temperature probe Pt100 for high temperature (350°C max.)

Set up for pressure transmitter 2 wires signal 4÷20 mA

Set up for thermocouples type K or J

M12927 CA

ERROR MESSAGES

List of error messages displayed by the instrument and their meanings.

DEVICE INSTALLATION

PID parameters set and modifications (PArA):

PID Parameter Set and Modifications

Guide to setting and modifying PID parameters for optimal temperature control.

PID parameters set and modifications (PArA): (Continued)

Alarm functionAF

ConF > AF

ConF > IntF

Device self-setting (auto-tuning):

Procedure to activate the device's auto-tuning function for PID parameter optimization.

Weather-compensated setpoint shifting(climatic regulation):

Parameters summarising for RWF55.xx:

Unigas G400A Specifications

General IconGeneral
BrandUnigas
ModelG400A
CategoryController
LanguageEnglish

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