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100 X
Vacon 100 X Installation And Maintenance Manual
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S
a
f
e
t
y
va
con • 6
Service support: find your ne
arest Vacon service center at www.
vacon.com
1
Figure 1. Earth
connection
s and metal
aglet in
MM4.
Figure 2. Earth
connection
s and metal
aglet in
MM5.
Earth
c
onnection
Meta
l aglet
Earth
c
onnection
Eart
h
connect
ion
Earth
con
nec
tions
Meta
l aglet
Earth
conn
ection
8
10
Table of Contents
Default Chapter
3
Table of Contents
3
1 Safety
5
Signs
5
Units
5
Danger
6
Warnings
7
Earthing and Earth Fault Protection
8
Insulation System
11
Compatibility with Rcds
12
Extended Temperature Range
12
Electro-Magnetic Compatibility (EMC)
12
Declaration of Conformity
13
2 Receipt of Delivery
17
Type Designation Code
18
Unpacking and Lifting the AC Drive
19
Accessories
19
Frame MM4
19
Frame MM5
20
Frame MM6
20
STO Terminal Connector
21
Product Modified' Sticker
21
Disposal
21
3 Mounting
23
Dimensions
23
Introduction of Modules
26
Mounting
27
Wall-Mounting
28
Motor-Mounting
28
Segregated Modules
28
Cooling
29
4 Power Cabling
31
Circuit Breaker
32
UL Standards on Cabling
33
Description of the Terminals
34
Cable Dimensioning and Selection
37
Cable and Fuse Sizes, Frames MM4 to MM6
37
Cable and Fuse Sizes, Frames MM4 to MM6, North America
38
Brake Resistor Cables
39
Control Cables
39
Cable Installation
40
5 Control Unit
47
Control Unit Cabling
48
Control Cable Sizing
48
Standard I/O Terminals
49
Relay and Thermistor Input Terminals
50
Safe Torque off (STO) Terminals
50
Selection of Terminal Functions with Dip Switches
51
Isolating Digital Inputs from Ground
51
Bus Termination of the RS485 Connection
52
I/O Cabling and Fieldbus Connection
53
Prepare for Use through Ethernet
53
Prepare for Use through RS485
54
RS485 Cable Data
55
Battery Installation for Real Time Clock (RTC)
56
6 Commissioning
59
Commissioning of the Drive
60
Changing EMC Protection Class
61
Running the Motor
63
Cable and Motor Insulation Checks
63
Maintenance
64
7 Technical Data
65
AC Drive Power Ratings
65
Mains Voltage 3AC 208-240V
65
Mains Voltage 3AC 380-480V
66
Definitions of Overloadability
67
Brake Resistor Ratings
68
VACON® 100 X - Technical Data
69
Technical Information on Control Connections
72
8 Options
75
Mains Switch
75
Installation
75
Control Keypad
79
Mounting Onto the Drive
79
Installation
80
Wall-Mounting
82
Graphical and Text Keypad
84
VACON® Keypad with Graphical Display
85
VACON® Keypad with Text Segment Display
92
Fault Tracing
96
Heater (Arctic Option)
104
Safety
104
Dangers
104
Technical Data
104
Mounting Instructions: MM4 Example
105
Option Boards
108
Flange Adapter
109
Mounting Instructions: MM4 Example
112
9 Safe Torque off
115
General Description
115
Warnings
115
Standards
116
The Principle of STO
117
Technical Details
118
Connections
119
Safety Capability Cat. 4 / PL E / SIL 3
120
Safety Capability Cat. 3 / PL E / SIL 3
122
Safety Capability Cat. 2 / PL D / SIL 2
122
Safety Capability Cat. 1 / PL C / SIL 1
123
Commissioning
124
General Wiring Instructions
124
Checklist for Commissioning
124
Parameters and Fault Tracing
125
Maintenance and Diagnostics
126
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Vacon 100 X Specifications
General
Brand
Vacon
Model
100 X
Category
Controller
Language
English
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