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Vaillant
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TURBOmax Plus SERIES
Page 92
Vaillant TURBOmax Plus SERIES - Page 92
92 pages
Manual
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83 37 86 GB
10
· 05/
200
1 Mü · Printed on 100 % recycled paper · Subject to alteration
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aillant Ltd.,
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aillant House,
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rident Close,
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, Kent ME
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vice Solutions
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echnical Advice
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91
Table of Contents
Main Page
Default Chapter
2
Table of Contents
2
Lower Cover Plate (Packed in Bottom Packaging
4
Contents Included with Boiler (Turbomax Plus)
4
Flow and Return Service Value, Gas Service Valve
5
Contents Included with Boiler (Thermocompact)
5
List of Contents
6
Introduction
6
General Information
6
Introduction General Information
6
General Notes
6
EC Designation
6
Boiler Specification
7
Specifications
7
Technical Data
7
Boiler Connections (Turbomax Plus)
8
Boiler Connections (Thermocompact)
8
Functional Diagram (Turbomax Plus)
9
Functional Diagram (Thermocompact)
10
General Requirements
11
Related Documents
11
Boiler Location
12
Gas Supply
12
Flue System
13
Top Outlet Flue System
13
Rear Outlet Flue System
13
Extended Top Outlet Flue System
13
Flue Termination
14
Air Supply
15
Cupboard or Compartment Ventilation
15
Electrical Supply
15
Guide to System Requirements
16
Water Circulation System
16
Filling and Make up
16
Pressure Relief Valve
16
Pressure Gauge
16
Expansion Vessel
17
Circulating Pump
18
System By-Pass
18
Venting
18
DHW Expansion Vessel Accessory
18
Boiler Installation Sequence
19
General
19
Preparation of Boiler Location
19
Selecting Position of Boiler
19
Template
19
Using Boiler Template
20
Hanging Bracket
20
Fitting the Boiler Hanging Bracket
21
Install the Flue System
21
Fitting the Boiler
21
Removing Boiler Casing
22
Gas Supply (Turbomax Plus)
23
Cold Water Mains Inlet and Hot Water Outlet (Turbomax Plus)
24
Central Heating Flow and Return Pipework (Turbomax Plus)
25
Gas Supply (Thermocompact)
26
Central Heating Flow and Return Pipework (Thermocompact)
27
Connection to a Vantage Unvented Cylinder (Thermocompact)
28
Connect the Flue System to the Boiler
28
Electrical Installation General Requirements
30
Connection to the Main Supply
31
Electronic Board Layout
32
Controls
33
External Electrical Controls
35
Fit Boiler Casing
38
Preliminary Electrical Checks
39
Gas Supply
39
Cold Water Supply (Turbomax Plus Only)
39
Filling the Heating System (Turbomax Plus)
40
Filling the Heating System (Thermocompact)
42
Initial System Flush (`Cold`)
42
Gas Inlet Working Pressure
44
Main Burner Pressure
45
Adjusting the Central Heating Output (Range Rating)
46
Adjusting the Ignition Rate
48
Adjusting to the Maximum Heat Load (Nominal Load)
49
Burner Pressure and Gas Rate
50
Functional Checks
52
Functional Check of Operation
53
Adjusting Pump Speed
55
Final System Flush (Hot)
55
Handing over to the User
56
Initial Inspection
57
Cleaning the Burner and Primary Heat Exchanger
58
Safety Instructions
59
Parts Replacement Safety Instructions
59
Initial Preparation
59
Burner
60
Electrodes
60
Fan
61
Gas Valve
62
Temperature Sensors (Ntcs)
63
Main Heat Exchanger
63
Expansion Vessel
64
Electronic Control Board
65
Main Transformer
65
Pump
66
Air Pressure Switch
66
Automatic Bypass
67
Pressure Gauge
67
Diverter Valve (Turbomax Plus Only)
68
Aqua Sensor (Turbomax Plus Only)
68
DHW Heat Exchanger (Turbomax Plus Only)
69
Pressure Relief Valve
69
Checking Functions
70
Introduction
71
Fault Finding Introduction
71
Indicator Lights
72
Logical Fault Finding Procedure
73
Status Mode
74
Diagnostic Modes
75
Fault Codes
77
Fault Memory
77
Fault Finding Charts
78
Functional Flow Diagrams
85
Diagrams Functional Flow Diagrams
86
Wiring Diagrams
87
Short Parts List
89
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