VAT 61228-KAGG-0002 - Table of Contents

Series 612
601894EA
Edition 2013-04-12
3/83
Contents
1 Description of product ........................................................................ 5
1.1 Identification of product ................................................................................................... 5
1.2 Use of product ................................................................................................................. 5
1.3 Used abbreviations .......................................................................................................... 5
1.4 Related documents.......................................................................................................... 5
1.5 Important information....................................................................................................... 5
1.6 Technical data ................................................................................................................. 6
1.6.1 Control and actuating unit ................................................................................. 6
1.6.2 Valve unit .......................................................................................................... 7
2 Safety ................................................................................................... 8
2.1 Compulsory reading material ........................................................................................... 8
2.2 Danger levels .................................................................................................................. 8
2.3 Personnel qualifications ................................................................................................... 9
2.4 Safety labels .................................................................................................................... 9
3 Design and Function ......................................................................... 10
3.1 Design ........................................................................................................................... 10
3.2 Function ......................................................................................................................... 10
3.2.1 Pressure control system overview and function .............................................. 11
3.2.2 Principle of a pressure control system ............................................................ 12
4 Installation ......................................................................................... 13
4.1 Unpacking ..................................................................................................................... 13
4.2 Installation into the system ............................................................................................ 14
4.2.1 Installation space condition ............................................................................. 15
4.2.2 Connection overview ....................................................................................... 15
4.2.3 Installation procedure ...................................................................................... 16
4.3 Tightening torque .......................................................................................................... 17
4.3.1 Mounting of ISO-KF flanges ............................................................................ 17
4.4 Admissible forces .......................................................................................................... 17
4.4.1 Admissible forces at controller ........................................................................ 18
4.4.2 Requirements to sensor connection ................................................................ 19
4.5 Electrical connection...................................................................................................... 19
4.5.1 Ground connection .......................................................................................... 20
4.5.2 Sensor supply concepts .................................................................................. 21
4.5.3 Power and sensor connection (+24 VDC sensors) ......................................... 22
4.5.4 Power and sensor connection ( 15 VDC sensors) without opt. SPS module . 24
4.5.5 Service port connection................................................................................... 26
4.5.6 RS232 Functions and Wiring .......................................................................... 27
4.6 Initial operation .............................................................................................................. 30
4.6.1 Setup procedure RS232.................................................................................. 30
4.6.2 RS232 interface configuration ......................................................................... 30
4.6.3 Valve configuration ......................................................................................... 31
4.6.4 Sensor configuration ....................................................................................... 31
4.6.5 ZERO .............................................................................................................. 31
4.6.6 LEARN ............................................................................................................ 32
4.6.7 Tuning of control performance ........................................................................ 34
4.7 RS232 interface commands .......................................................................................... 38
4.7.1 Command syntax ............................................................................................ 38
4.7.2 RS232 Control commands .............................................................................. 39
4.7.3 RS232 Inquiry commands ............................................................................... 40
4.7.4 RS232 Setup commands ................................................................................ 45
4.7.5 Error messages ............................................................................................... 50