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Vernacare VORTEX AIR User Manual

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VORTEX AIR Technical Manual
Revision 6- Issued by N. Shields 24/08/2023
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Vernacare VORTEX AIR Specifications

General IconGeneral
CategoryMedical Equipment
TypeAir Disinfection Unit
Air Changes Per Hour (ACH)6 ACH
Power Supply220-240V, 50/60Hz
Weight15 kg
Filter Life12 months
UV-C Lamp Life9000 hours
TechnologyUV-C

Summary

EU Declaration of Conformity

Applicable Standards

Details European standards and common specifications for product compliance.

Product Codes

Lists product codes for various Vortex Air models.

Technical File Authorisation

Outlines the authorized personnel for the technical file.

Warranty and Service Information

Warranty Terms and Conditions

Provides details on the terms, conditions, and contact information for product warranty.

Service Contracts

Information regarding the availability and nature of service contracts for the product.

Machine Specifications

General Overview

Provides a general description of the Vortex Air disposal unit's functionality and capacity.

Dimensions and Clearances

Shows the physical dimensions and required clearance space for machine installation.

General Assembly Overview

Provides an exploded view and list of key components and assemblies for familiarisation.

Electrical Specifications

Details power requirements, circuit protection, and electrical safety precautions.

Component Specifications

Details specifications for AC motor, inverter, pump, water, and drainage requirements.

Sitting and Fixing Guidelines

Provides guidance on positioning, securing, and required clearances for installation.

Water Inlet and Drainage Requirements

Details the specific requirements for connecting the water supply and drainage systems.

Environmental Considerations

Lists the environmental conditions (altitude, temp, humidity, voltage) for safe operation.

Operation and Controls

Instructions For Use

Step-by-step instructions for operating the macerator and its automatic lid.

Do's and Don'ts

Guidelines on proper usage and prohibited actions to ensure safe operation.

Icons and Error Messages

Explains various on-screen icons and error messages displayed by the machine.

Cycle Sequences

Illustrates the timing sequence of components for different operational modes.

Eco Mode Cycle

Illustrates the timing sequence of components for the Eco operational mode.

Standard Mode Cycle

Illustrates the timing sequence of components for the Standard operational mode.

Heavy Duty Mode Cycle

Illustrates the timing sequence of components for the Heavy Duty operational mode.

Technical Diagrams and Schematics

PCB Diagram

Provides a diagram of the Printed Circuit Board (PCB) with reference numbers for components.

Sensor Schematic

Provides a schematic illustrating the connections and types of sensors used in the machine.

AC Motor Wiring Diagram

Shows the wiring configuration for the AC motor, illustrating its connection to the inverter.

Electrical Enclosure Diagram

Details the electrical enclosure, showing the mains supply, inverter, and power supply connections.

Engineers Mode

Engineers Mode Instructions

Instructions on how to access and navigate the machine's engineering mode.

Engineering Mode Features Explained

Detailed explanation of each feature available within the machine's engineering mode.

Care and Maintenance

Daily Routine Cleaning

Provides daily cleaning procedures and maintenance guidance for the Vortex Air.

Assembly Diagrams and Descriptions

Electrical Assembly

Details the electrical assembly, including the PSU and inverter unit components.

Diaphragm/Drain Valve Assembly

Describes the diaphragm assembly, also known as the drain valve, and its function.

Safety Switch Assembly

Explains the safety switch assembly, a secondary mechanism to prevent motor running with an open lid.

Rotary Actuator Assembly

Details the rotary lid actuator responsible for opening and closing the lid.

Lid Assembly

Describes the lid assembly, including the inflatable seal and other key components.

Pneumatics Assembly

Explains the pneumatics assembly responsible for air distribution to drain and lid seals.

AC Motor Assembly

Details the AC motor assembly, which drives the cutter blades and ensures watertightness.

Interlock Assembly

Describes the interlock assembly that locks the lid in place when closed.

Water Tank Assembly

Explains the water tank, its capacity, and its role in the macerator's operation.

Fault Finding Guide

Machine Power Faults

Addresses symptoms and checks for when the machine appears to have no power.

Cycle Start Errors

Covers errors preventing the cycle from starting, such as low water or blocked drains.

Motor Operation Faults

Addresses issues where the motor is not working or maceration is ineffective.

Water Pump Faults

Details symptoms and checks for when the water pump is not working or lacks capacity.

Lid Operation Faults

Covers problems related to the lid not opening, closing, or only partly operating.

Water Leak Faults

Addresses different types of water leaks and their potential causes and checks.

Deodoriser and Hopper Faults

Covers issues with deodoriser dispensing, hopper emptying, and diaphragm inflation.

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