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ProfiTech M
OPERATING MANUAL
VERSION 07/2014 ORDER NUMBER DOC 2335144
7.4 ASSEMBLY OF THE PROFITECH M COMPONENTS
The following is a typical assembly procedure in described in broad terms. Details
regarding installation, connection and commissioning of individual devices are listed in
further chapters.
The complexity can vary depending on the scope of the assembly and the components to
be assembled.
The order, in particular the insertion of the components in the installation site can be
adapted to the existing conditions.
1. Bring all components to the installation site and organize them for quick access.
2. Assemble the powder booth and level it out.
3. Cyclone, assemble nal lter and pipe.
4. Assemble the control cabinet for the recovery unit.
5. Mount the control cabinet CPS I/O on the frame or on the intended holder.
6. Mount the MCM at the intended position, in general on the manual coating platform.
7. Assemble RS 8 roller base or electrical HU sliding table and VU reciprocator.
8. Lay out the cable racks for laying the hoses and cables.
9. Set up gun arrangement.
10. Set mechanical stops on the HU sliding table (if available) and measure the resulting
maximum displacement. -> Enter the parameters in the MCM.
11. Set the VU reciprocators' mechanical stops and measure the resulting maximum
stroke. -> Enter the parameters in the MCM.
12. Move the HU reciprocator and lifting slide by hand into all possible positions in
order to ensure that there are no collisions.
13. If a an electrical HU sliding table is used, screw the VU reciprocator's oor plate to
the HU sliding table's toothed belt carrier.
14. Connect the CPS I/O with the accompanying cable set with the MCM.
15. Connect motion technique and CPS I/O booth to the power and bus cables.
For this purpose, loop through the rst device to the next device.
16. Mount external main switch at an appropriate location.
17. Connect the CPS I/O booth to the booth cabinet via the external main switch.
18. Mount light curtain and conveyor impulse generator and connect to the CPS I/O
booth.
19. Electrically connect the powder supply system and connect it to the CPS I/O booth.
20. Ground the entire system.
21. Lay the air and powder hoses.
22. Balance the reciprocator with counterweights.
23. Set parameters on the frequency converters (address, baud rate on the electrical
devices) as well as the terminating resistor on the CAN bus loop's last device.
24. Lay the interlock with the other components (conveyor, re protection, etc.).
25. Have the complete electrical installation checked by quali ed personnel.
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