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WAGNER
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ProfiTech M
Page 48 (CONNECTING THE MCM MODULE)
WAGNER ProfiTech M - CONNECTING THE MCM MODULE; Connecting the MCM Module
108 pages
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48
Pr
ofiT
ech M
OPERA
TING MANU
AL
VERSION
07/2014
ORDER NUMBER DOC
2335144
7.7
C
ONNEC
TING
THE MCM MODULE
MCM Master Control
, Order No. 2330000
MCM CPS I/O Control
, Order No. 2330001
Cable set 10 m; 32.81 ft., Order No
. 2330002
47
49
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
1 General
6
Preface
6
Warnings, Notices, and Symbols in this Operating Manual
6
Languages
7
Abbreviations
7
Terminology for the Purpose of this Manual
8
2 Correct Use
9
Device Type
9
Type of Use
9
Use in Potentially Explosive Areas
9
Safety Parameters
9
Processible Working Materials
10
Reasonably Foreseeable Misuse
10
Residual Risks
10
3 Identification
11
Explosion Protection Identification
11
MCM Master Control
11
MCM CPS I/O Control
11
Type Plate
12
4 General Safety Instructions
13
Safety Instructions for the Operator
13
Electrical Devices and Equipment
13
Staff Qualifications
13
Safe Work Environment
13
Safety Instructions for Staff
14
Safe Handling of WAGNER Powder Spray Devices
14
Grounding the Device
14
Product Hoses
14
Cleaning
15
Handling Powder Lacquers
15
Protective and Monitoring Equipment
15
Safety Feature Identification
16
5 Disclaimer
17
Hardware
17
Software
17
6 Component Description
18
Functional Description
18
Protective and Monitoring Equipment
18
Scope of Delivery
18
MCM Controller Components
19
Control Unit/Spray Gun Components
22
Pulse Generator Components
25
Light Grid Set LGS 25 Components
26
Kontur 2 Light Curtain Components
26
Light Curtain Cml720I Components (from 06/2014)
28
Motion Equipment Components
30
Miscellaneous
31
Technical Data
32
MCM Master Control
32
MCM CPS I/O Control
33
Technical Data for Maximum Profitech M Configuration
34
Rack (10 EPG S2)
35
Epg S2
35
Epg-Sprint X
36
Compressed Air Quality
37
Operating Elements on the Master Module
38
Display Elements Front Side of EPG S2
39
7 Assembly and Commissioning
40
Training the Assembly Staff
40
Storage Conditions
40
Installation Conditions
40
Assembly of the Profitech M Components
41
Setting up the Rack
42
System Description
43
CPS Control Cabinet Design
43
Terminal Descriptions
44
CAN Addresses for MCM System
47
Connecting the MCM Module
48
Connections on the MCM Master Control
49
Connections on the MCM CPS I/O Control
49
Connection Point for CAN Bus, EPG-Sprint X and Encoder
50
Connections in the Rack
51
Connecting the Automatic Spray Guns on the EPG S2
52
Connecting the Manual Guns to the EPG-Sprint
53
Signals on the Epg-Sprint X
54
Parameter Setting on the Epg-Sprint X
54
Power Supply of the EPG Control Units
55
Connecting the Conveyor Encoder
56
Connecting the Light Curtains
57
Connection Diagram for "Kontur 2" Light Curtains
57
Installation of the "Kontur 2" Light Curtains
59
Connection Diagram for LGS Light Grid
61
Assembly of Cml720I Light Curtains
62
Connection Diagram for Cml720I Light Curtains with Code Catching
64
Connection Diagram for Cml720I Light Curtains Without Code Catching
66
Connection Diagram for Cml720I Height Light Curtains
67
Grounding of Cml720I Light Curtains
68
Commissioning the Cml720I Light Curtains
69
Setting the Baud Rate
72
Setting Node ID
74
Alignment Operation
76
Connection of the Motion Technique
78
Connections with Two Motion Units
79
Connections with Four Motion Units
80
Setting Node ID's and Baud Rate on Sliding Table
81
Setting Node ID and Baud Rate on Reciprocator
82
Connecting Spray Gun Blow out Fixture
83
Grounding
84
Commissioning
86
8 Operation
87
Training the Operating Staff
87
Safety Instructions
87
Work
88
Starting / Ending Coating Operation
88
9 Cleaning and Maintenance
89
Cleaning
89
Cleaning Staff
89
Safety Instructions
89
Cleaning Procedures
90
Maintenance
91
Maintenance Staff
91
Safety Instructions
91
Safety Checks
92
Grounding Check
92
Maintenance Procedures
92
10 Inspections in Accordance with Din en 50177: 2010
93
11 Disassembly and Disposal
97
Disassembly
97
12 Spare Parts
98
How Can Spare Parts be Ordered
98
Spare Parts Recommendation for the Control Cabinet
99
13 Extended Operating Manual
100
14 Warranty and Conformity Declarations
102
Important Notes Regarding Product Liability
102
Warranty Claim
102
CE Declaration of Conformity
103
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