WEISS TR1500A User Manual

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ROTARY INDEXING RING

TR0750A / TR1100A / TR1500A / TR2200A

MOUNTING INSTRUCTIONS

TD0026A-EN00-0000-00 062019_4.0_EN

CUSTOMER:

ORDER:

ROTARY INDEXING RING

TR0750A / TR1100A / TR1500A / TR2200A

MOUNTING INSTRUCTIONS

TD0026A-EN00-0000-00 062019_4.0_EN

CUSTOMER:

ORDER:

Table of Contents

Default Chapter2
- Table of Contents2
1 Introduction5
- About These Mounting Instructions5
- Intended Use5
- Predictable Incorrect Application5
- Applicable Documents6
- Warranty7
2 Safety8
- Safety Messages and Hazard Categories8
- Hazard Symbols8
- Responsibilities of the System Integrator And/Or Operator9
- Qualification of Personnel9
3 Product Description10
- Overview10
- Function Description12
- Nameplate13
- Type Code13
- Mounting Positions14
- Drive Positions15
- Passage of Media16
4 Technical Data17
- General17
- Motor17
- Holding Brake20
- Inductive Sensor20
- DRIVE-Cliq Encoder (Optional)20
- Climatic Environmental Conditions "Operation21
- Climatic Environmental Conditions "Transportation and Storage21
- Dimensions22
- Load Data26
5 Packaging27
- Types of Packaging27
- Unpacking the Product27
- Verification of the Delivery27
6 Transportation28
- Transporting the Product28
- Load Lifting and Handling Equipment29
- Fastening the Load Lifting and Handling Equipment29
7 Storage31
- Storing the Product31
8 Mounting32
- Prerequisites for Mounting32
- Equipment and Tools32
- Tightening Torques and Property Classes33
- Bolting down the Product33
- Displacing the Drive Housing34
- Mounting Additional Components36
- Mounting Safety Equipment39
9 Electrical Connection40
- Connection Diagram Supply Voltage40
10 Controller42
- Basic Information on Control42
- External Controller (PLC)43
11 Commissioning45
- Prerequisites for Commissioning45
- Performing Commissioning45
12 Operation47
- Basic Information on Operation47
13 Troubleshooting48
- Issue, Cause and Remedy48
14 Cleaning50
- Performing Cleaning50
15 Maintenance52
- Maintenance Plan52
- Lubricant52
- Replacing the Motor52
- Inspecting the Toothed Belt57
- Replacing the Toothed Belt59
- Inspecting the Holding Brake62
- Readjusting the Air Gap of the Holding Brake64
- Replacing the Holding Brake67
- Replacing the Inductive Sensor72
16 Decommissioning76
- Decommissioning the Product76
17 Dismounting76
- Dismounting the Product76
18 Disposal76
- Disposing of the Product76
19 Service and Spare Parts77
- Worldwide Service77
- Ordering Spare Parts78

Questions and Answers:

P
Paul ClarkJul 25, 2025
Why is the output flange/rotary ring on my WEISS TR1500A not rotating?
- M
  Mary ScottJul 25, 2025
  If the output flange or rotary ring of your WEISS Industrial Equipment isn't rotating, several issues could be the cause. First, the toothed belt between the motor and gear may be torn and needs replacement. Second, there might be no motor supply voltage, so measure the voltage, check all fuses, and inspect the motor protection switch. Finally, the motor itself could be inoperable and need to be replaced.
P
Patricia Rodriguez MDJul 31, 2025
What to do if the output flange overtravels a position on WEISS TR1500A?
- J
  justinballAug 1, 2025
  If the output flange of your WEISS Industrial Equipment overtravels a position, it could be due to several reasons. The rotary switch on the controller board may be set to an excessively high stop delay time, so set a correct stop delay time with the rotary switch. Also, the holding brake might be worn and needs replacement. Finally, contact erosion at the motor contactor could be the reason, so replace the motor contactor, using a semiconductor relay if required.
D
davidgonzalezAug 5, 2025
How to fix a mechanically blocked output flange/rotary ring on WEISS Industrial Equipment?
- L
  Louis McintyreAug 6, 2025
  If the output flange or rotary ring of your WEISS Industrial Equipment is mechanically blocked, verify that it is not blocked at the top or underside and remove the cause of the block. Also, check the gap between the rotary ring and stationary plate for any extraneous objects and remove them.
R
Robert AdamsAug 12, 2025
What to do if the output flange/rotary ring of WEISS Industrial Equipment is subject to mechanical tension?
- M
  Mason NormanAug 13, 2025
  If the output flange or rotary ring of your WEISS Industrial Equipment is subject to mechanical tension, verify that the mounting site is level and the mounting is correct. Also, verify the installation.
A
Anthony BrownAug 19, 2025
How to clean pollution between rotary ring and stationary plate on WEISS TR1500A?
- S
  Susan JohnsonAug 19, 2025
  To address pollution between the rotary ring and stationary plate on your WEISS Industrial Equipment, dismount the stationary plate and the rotary ring and clean both. Then, perform a test run without the rotary ring and stationary plate.

WEISS TR1500A Specifications

General

Brand	WEISS
Model	TR1500A
Category	Industrial Equipment
Language	English

Summary

Introduction

Intended use

Specifies the permissible applications and limitations for the rotary indexing ring product.

Predictable incorrect application

Safety

Safety messages and hazard categories

Explains hazard symbols, warning words, and severity classifications used throughout the document.

Hazard symbols

Defines the meaning and interpretation of various safety symbols employed in the manual.

Responsibilities of the system integrator and/or operator

Outlines the duties and obligations of those responsible for product integration and operation.

Qualification of personnel

Specifies the required technical training, knowledge, and experience for personnel handling the product.

Product description

Overview

Function description

Mounting positions

Specifies the permissible orientations and positions for installing the product.

Mounting

Prerequisites for mounting

Lists all necessary checks and conditions that must be met before commencing product installation.

Equipment and tools

Enlists the comprehensive set of tools and equipment required for proper product mounting.

Tightening torques and property classes

Specifies the correct screw property classes and tightening torques for secure fastening.

Bolting down the product

Provides instructions for securely fastening the product to its mounting base or structure.

Displacing the drive housing

Mounting additional components

Mounting a rotary ring

Mounting a raised ring

Mounting safety equipment

Explains the essential safety equipment required for the product's installation and operation.

Electrical connection

Connection diagram supply voltage

Presents the wiring diagram for connecting the power supply to the motor and holding brake.

Controller

Basic information on control

External controller (PLC)

Commissioning

Prerequisites for commissioning

Lists all required checks and conditions that must be satisfied before initiating product commissioning.

Performing commissioning

Provides a step-by-step guide for the initial setup, testing, and verification of the product.

Operation

Basic information on operation

Troubleshooting

Issue, cause and remedy

Guides users through identifying, diagnosing, and resolving common problems encountered with the product.

Maintenance

Maintenance plan

Replacing the motor

Details the step-by-step procedure for safely removing and installing a new motor unit.

Inspecting the toothed belt

Replacing the toothed belt

Provides a detailed guide for the safe and correct replacement of the toothed belt.

Inspecting the holding brake

Readjusting the air gap of the holding brake

Replacing the holding brake

Details the step-by-step process for safely removing and installing a new holding brake assembly.

Replacing the inductive sensor

Decommissioning

Decommissioning the product

Dismounting

Dismounting the product

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