ELECTRICAL
CIRCUIT DIAGRAM....................................5-1
ELECTRICAL COMPONENTS...................5-3
CHECKING THE SWITCH
CONTINUITY.........................................5-5
CHECKING THE OIL PRESSURE
SWITCH ................................................5-5
CHECKING THE TCI UNIT
RESISTANCE ........................................5-5
CHECKING THE IGNITION SPARK
GAP .......................................................5-6
CHECKING THE SPARK PLUG
CAPS.....................................................5-7
CHECKING THE STATOR COIL
ASSEMBLY............................................5-7
CHECKING THE RECTIFIER/
REGULATOR.........................................5-8
CHECKING THE STARTER MOTOR
OPERATION ..........................................5-8
ELECTRIC STARTING SYSTEM .............5-10
REMOVING THE STARTER
MOTOR................................................5-10
DISASSEMBLING THE STARTER
MOTOR................................................5-11
CHECKING THE ARMATURE COIL ...5-12
CHECKING THE BRUSH ....................5-13
CHECKING THE STARTER RELAY....5-13
ASSEMBLING THE STARTER
MOTOR................................................5-13
TROUBLESHOOTING
ENGINE DOES NOT START ......................6-1
IGNITION SYSTEM...............................6-1
ELECTRIC STARTING SYSTEM .........6-2
OTHER TROUBLES ...................................6-3
ENGINE STARTS BUT STALLS ............6-3
ENGINE SPEED DOES NOT
INCREASE ............................................6-4
ENGINE SPEED IS UNEVEN ...............6-5
THE BATTERY IS NOT CHARGED.......6-6
GOVERNOR OPERATION ....................6-7
OIL PRESSURE SYSTEM..........................6-8
SPECIFICATIONS
GENERAL SPECIFICATIONS ................... 7-1
MAINTENANCE SPECIFICATIONS .......... 7-3
ENGINE ................................................ 7-3
ELECTRICAL........................................ 7-7
TIGHTENING TORQUES........................... 7-8
GENERAL TORQUE
SPECIFICATIONS.................................... 7-10
LUBRICATION POINTS AND TYPE OF
LUBRICANTS .......................................... 7-11
WIRE ROUTING DIAGRAM..................... 7-12
UPPER SIDE VIEW ............................ 7-12
LEFT SIDE VIEW................................ 7-16
RIGHT SIDE VIEW ............................. 7-18
REAR SIDE VIEW............................... 7-24
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