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Yamaha XT550J - Page 71

Yamaha XT550J
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J.
Clutch
1.
First install the primary drive gear.
2.
Install the clutch housing, thrust plate,
push rod
2,
ball, and clutch boss in that
order.
NOTE:
___________
_
Install the clutch housing while turning the
kick
idle gear, pump gear, balancer gear.
3.
Install the lock washer and locknut.
1.
Main axle
5.
Ball
2.
Thrust plate
6.
Pushrod lock nut
3.
Kick pinion gear
7.
Push
lever
4.
Pushrod 2
4.
Install the clutch holding tool (special
tool
PIN. YM-91042) on clutch boss and
tighten
locknut.
3-34
TIGHTENING TORQUE:
70 Nm (7.0 m ·kg, 50
ft-lb)
5.
Bend the lock tab.
6.
Install clutch plate and friction plate.
7.
Install clutch pressure plate.
8.
Continue installation
of
clutch and fric-
tion
plates.
CAUTION:
When
installing
the
friction
plates,
pay
careful
attention
to
the
inside
diameter.
The
friction
plate
with
the
largest
inside
diameter
must
be
installed
last.
~
Quantity
Inside dia. Thickness
(0)
(T)
The outer
116mm
friction
(1
pc)
3.0mm
plate
(4.57in) (O.12in)
The other
113mm
friction
(7pcs.)
2.8mm
plate
(4.45 in)
(0.11
in)

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