YASKAWA CIMR-JB Series - Mechanical Installation

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Mechanical

Installation

This chapter explains how to properly mount and install the

drive.

2.1 SECTION SAFETY.............................................30

2.2 MECHANICAL INSTALLATION..........................33

YASKAWA ELECTRIC TOEP C710606 25D YASKAWA AC Drive J1000

Installation & Start-Up Manual

Main Page

Table of Contents3
Preface & General Safety11
Preface12
Applicable Documentation12
Symbols12
Terms and Abbreviations13
General Safety14
Supplemental Safety Information14
Safety Messages15
Drive Label Warnings18
Warranty Information18
Quick Reference20
Receiving21
Section Safety22
Model Number and Nameplate Check23
Nameplate23
Component Names26
Ip20/Open-Chassis26
Front Views28
Mechanical Installation29
Section Safety30
Mechanical Installation33
Installation Environment33
Installation Orientation and Spacing34
Exterior and Mounting Dimensions36
Electrical Installation39
Section Safety40
Standard Connection Diagram43
Main Circuit Connection Diagram46
Single-Phase 200 V Class Models BA0001 to BA001046
Three-Phase 200 V Class Models 2A0001 to 2A0020 Three-Phase 400 V Class Models 4A0001 to 4A001146
Terminal Block Configuration47
Protective Covers48
Ip20/Open-Chassis Cover Removal and Installation48
Main Circuit Wiring50
Main Circuit Terminal Functions50
Wire Gauges and Tightening Torque50
Main Circuit Terminal Power Supply and Motor Wiring54
Control Circuit Wiring57
Control Circuit Terminal Block Functions58
Terminal Configuration59
Wiring Procedure61
I/O Connections64
Sinking/Sourcing Mode Switch64
Main Frequency Reference67
DIP Switch S1 Analog Input Signal Selection67
3.10 Braking Resistor69
Installation69
3.11 Interlocking with Connected Machinery71
Drive Ready Signal71
3.12 Wiring Checklist72
Start-Up Programming & Operation75
Section Safety76
Using the Digital LED Operator79
Keys, Displays, and Leds79
Digital Text Display81
LED Screen Displays81
LO/RE LED and RUN LED Indications82
Menu Structure for Digital LED Operator84
The Drive and Programming Modes85
Navigating the Drive and Programming Modes86
Changing Parameter Settings or Values90
Verifying Parameter Changes: Verify Menu90
Switching between LOCAL and REMOTE91
Parameters Available in the Setup Group92
Start-Up Flowchart93
Flowchart: Basic Start-Up93
Basic Operation94
Initialize Parameter Values: A1-0394
Frequency Reference Source: B1-0194
Run Command Input Selection: B1-0296
Stopping Method Selection: B1-0398
Acceleration/Deceleration: C1-01 to C1-0499
Drive Duty and Carrier Frequency Selection: C6-01 and C6-02103
E1: V/F Characteristics107
Motor Parameters: E2-01 to E2-03110
Digital Output: H2-01111
Analog Outputs: H4-01 to H4-03111
Motor Protection: L1-01 and L1-02113
Notes on Controlling the Brake for the Hoist Application116
Drive Status Monitors: U1-01 to U4-13118
Powering up the Drive119
Powering up the Drive and Operation Status Display119
V/F Pattern Setting120
Load Operation Test Run121
Test Run with Load Connected123
Test Run with the Load Connected123
Verifying and Backing up Parameter Settings124
Parameter Access Level: A1-01124
Password Settings: A1-04, A1-05124
Copy Function (Optional)124
4.10 Test Run Checklist126
Troubleshooting127
Section Safety128
Motor Performance Fine Tuning131
Parameters for Tuning the Drive131
Motor Hunting and Oscillation Control Parameters132
Drive Alarms, Faults, and Errors133
Types of Alarms, Faults, and Errors133
Alarm and Error Displays134
Fault Detection137
Fault Displays, Causes and Possible Solutions137
Alarm Detection147
Alarm Codes, Causes, and Possible Solutions147
Operator Programming Errors152
Ope Codes, Causes, and Possible Solutions152
Diagnosing and Resetting Faults154
Fault Occurs Simultaneously with Power Loss154
If the Drive Still Has Power after a Fault Occurs154
Viewing Fault History Data after Fault154
Fault Reset Methods155
Troubleshooting Without Fault Display156
Cannot Change Parameter Settings156
Motor Does Not Rotate Properly after Pressing RUN Button or after Entering External Run Command157
Periodic Inspection & Maintenance167
Section Safety168
Inspection171
Recommended Daily Inspection171
Recommended Periodic Inspection173
Periodic Maintenance175
Replacement Parts175
Drive Cooling Fans178
Number of Cooling Fans178
Cooling Fan Replacement179
Peripheral Devices & Options183
Section Safety184
Drive Options and Peripheral Devices186
Drive Options and Peripheral Devices186186
Connecting Peripheral Devices189
Installing Peripheral Devices191
Installing a Molded Case Circuit Breaker (MCCB) and Earth Leakage Circuit Breaker (ELCB)191
Installing a Leakage Breaker192
Installing a Magnetic Contactor192
Connecting an AC or DC Reactor193
Connecting a Surge Absorber194
Connecting a Noise Filter194
EMC Filter Installation197
Zero-Phase Reactor197
Installing Fuses on the Input Side198
Attachment for External Heatsink199
Noise Filter Installation199
Installing a Motor Thermal Overload (Ol) Relay on the Drive Output199
NEMA Type 1 Kit202
Options208
Interface Options208
Other Options208
Specifications209
Heavy Duty and Normal Duty Ratings210
Single/Three-Phase 200 V Class Drive211
Three-Phase 400 V Class Drives213
Drive Specifications214
Drive Watt Loss Data217
Drive Derating Data219
Carrier Frequency Derating219
Temperature Derating219
Altitude Derating220
Parameter List221
Parameter Groups222
Parameter Table223
A: Initialization Parameters223
B: Application224
C: Tuning225
D: References228
E: Motor Parameters230
H Parameters: Multi-Function Terminals231
L: Protection Function237
N: Advanced Performance Set-Up241
O: Operator Related Parameters241
U: Monitors243
China Localized Drive Default Values246
Defaults by Drive Model and Duty Rating ND/HD247
Standards Compliance251
Section Safety252
European Standards255
CE Low Voltage Directive Compliance255
EMC Guidelines Compliance258
UL Standards264
UL Standards Compliance264
Drive Motor Overload Protection272
Precautions for Korean Radio Waves Act274
한국 전파법에 관한 주의사항275

YASKAWA CIMR-JB Series - Mechanical Installation

Table of Contents

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