9 Maintenance and Inspection
MS80W Manipulator 9.1 Inspection Schedule
9-2
159328-1CD
HW1480497
Table 9-1: Inspection Items (Sheet 1 of 2)
Items
1)
Schedule Method Operation Inspection
Charge
Daily
1000HCycle
6000HCycle
12000HCycle
24000HCycle
36000HCycle
Specified
Personnel
Licensee
Service
Company
1 Alignment marks
•
Visual Check alignment mark accordance and damage at the home position.
•••
2 External cables
•
Visual Check for damage and deterioration.
•••
3 Working area and whole exterior of
manipulator
•
Visual Clean the work area if dust or spatter is present.
Check for damage and outside cracks.
•••
4 SLURBT-axes motors
•
Visual Check for grease leakage.
2)
•••
5 Baseplate mounting bolts
•
Wrench Tighten loose bolts. Replace if necessary.
•••
6 Cover mounting screws
•
Screwdriver,
Wrench
Tighten loose bolts. Replace if necessary.
•••
7 SLURBT-axes motor connectors
•
Manual Check for loose connectors and tighten if necessary.
•••
8 Connector base
•
Manual Check for loose connectors.
•••
9 Wire harness in manipulator
•
Visual,
Multimeter
Check for conduction between the main connector of base and
intermediate connector by manually shaking the wire.
Check for wear of protective spring.
3)
••
•
Replace at 2400H inspection
••
10 Limit switches and dogs
(For SLU-axes)
•
Screwdriver,
Wrench,
Multimeter
Check for dirt, damage, malfunction.
Tighten loose bolts.
••
11 Battery pack in manipulator
•
Replace the battery pack when the battery alarm occurs or when the
manipulator has been operated for 36000H.
••
12 S-axis speed reducer
••
Grease Gun Check for malfunction. (Replace if necessary.)
4)
Supply grease.
5)
(6000H cycle).
Exchange grease.
5)
(12000H cycle). See Section 9.3.1.
••
13 LU-axes speed reducers
••
Grease Gun Check for malfunction. (Replace if necessary.)
4)
Supply grease.
5)
(6000H cycle).
Exchange grease.
5)
(12000H cycle).
See Section 9.3.2 and Section 9.3.3.
••