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ABB DCS800 Installation And Start-Up Manual

ABB DCS800
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39
Installation
3ADW000197R0101 DCS800-R Sel e a
Installation
The information given within this chapter shall help the installation personnel to se-
lect a place for the different components of the rebuild kit, to mount them and do
the interconnections between the boards and the existing hardware.
Background for the figures of this chapter
The figures within this chapter show the different electrical configurations of the kit
and give some suggestions for mechanical mounting. On the electrical figures a 4-
Q version is drawn:
in case a 2-Q version is in use, the SDCS-PIN-48 boards plus cables for
the reverse bridge will not be delivered with the kit (please ignore that
part of the figures)
The drawings
59
HFigure 4 to
60
HFigure 6 differ from the ones afterwards. With the first
ones the SDCS-REB-3 board is not shown to indicate, that this board does not
need to be used in every case as long as the mechanics allow gate cable length
lower than 1m!
Parts which are common for the different configurations are always drawn at the
same position. So the parts not needed or not used in the one or the other situa-
tion can easily be recognised.
The installation of the kit can be subdivided into 3 parts.
61
HFigure 3 is taken as an
example and will have these 3 parts marked (read the other pictures in a similar
way):
Part 1 consists of the SDCS-PIN-48 boards, which have to be mounted as
close as possible to the thyristors.
Part 2 covers the SDCS-PIN-51 and the SDCS-REB-2 boards with their acces-
sories. The components within this part may be different depending on the final
configuration needed for the existing power part. The cable connections within
these boards are quite short; so the boards have to be mounted close to each
other, but can be mounted quite far away from the boards used for part 1 or 3.
Figure 6 gives a suggestion how the components can be mounted on a metal
plate. In case the configuration according to
62
HFigure 8 or
63
HFigure 9 is used
64
HFigure 10 and the following ones will show the mechanical possibilities.
Part 3 shows the main DCS800-R0x electronics with the electronic power sup-
ply SDCS-POW-4 and the microprocessor system SDCS-CON-4. All other op-
tions which can be connected to the controller boards are left out for easier
reading. They are indicated on the diagrams at chapter Basic Selection show-
ing the overall configuration. The detailed description of these options is to be
found within the Hardware Manual. All components belonging to the third part
should be mounted close to each other in the existing drive cabinet (see di-
mension drawing).

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ABB DCS800 Specifications

General IconGeneral
Control TypeDigital
Supply Voltage380 ... 690 V AC
Input Voltage Range380 V to 690 V AC
Control ModeTorque, Speed
Cooling MethodAir-cooled
Communication ProtocolsModbus, Profibus, CANopen
Communication OptionsEthernet
Protection ClassIP21, IP54
Enclosure RatingIP00, IP21, IP54
ProtectionOvercurrent, Overvoltage, Overtemperature
Ambient Temperature0 to 40°C
Field SupplyIntegrated or External

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