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ABB DPA 250 S4 - User Manual

ABB DPA 250 S4
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© Copyright 2018 ABB, All rights reserved.
DPA 250 S4
50-250kW
OPERATING MANUAL
DPA 250 S4 UPS
50-250 kW 380/400/415 V IEC

Table of Contents

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ABB DPA 250 S4 Specifications

General IconGeneral
CategoryUPS
ModelDPA 250 S4
ManufacturerABB
Nominal Output Power250 kW
TopologyDouble Conversion Online
Transfer Time0 ms
Power Rating250 kVA
Input Voltage380/400/415 V (3-phase + N)
Output Voltage380/400/415 V (3-phase + N)
Frequency50/60 Hz
Harmonic Distortion<3% THDi at full load
Battery TypeValve-Regulated Lead-Acid (VRLA)
Communication InterfaceSNMP
Operating Temperature0 to 40 °C
Storage Temperature-25 to 55 °C
Relative Humidity0 to 95% non-condensing
Standards ComplianceIEC 62040-1, IEC 62040-2

Summary

About This Document

Document Information

Details about the document, including file name, issue date, and author.

Safety Symbols and Warnings

Explanation of symbols used in the manual and their associated safety warnings.

1 Important Safety Instructions

1.1 Save These Instructions

Guidance on keeping and following the manual's important instructions.

1.2 Safety Rules

Key safety rules and precautions to follow during operation and maintenance.

2 General Information

2.1 Safety Compliance and EC Marking

Declaration of compliance with European directives and relevant standards.

2.2 System Nameplate and Identification

Details on the UPS system nameplate and its identification.

2.3 UPS Module Nameplate and Identification

Information on the UPS module nameplate and identification details.

3 System Description

3.1 DPA 250 S4 UPS

Overview of the DPA 250 S4 UPS system architecture and capabilities.

3.1.1 DPA 250 S4 UPS Frame Types

Description of the different DPA 250 S4 UPS frame configurations available.

3.1.2 UPS Frame with Closed Door

Illustrations and details of UPS frames equipped with a closed door.

3.1.3 DPA 250 S4 UPS Frame with Open Door

Illustrations and details of UPS frames equipped with an open door.

3.1.4 General UPS Frame Dimensions

Specifications for the overall dimensions of the UPS frame.

3.2 DPA 250 S4 M50 UPS Module

Description of the DPA 250 S4 M50 UPS module, its core engine.

3.2.1 UPS Module Dimensions

Physical dimensions and specifications for the UPS module.

3.3 System Configuration

Details on standalone and parallel UPS system configurations.

3.3.1 Standalone Configuration

Description of how to configure the UPS in a standalone setup.

3.3.2 Parallel System Configuration

Explanation of how to configure multiple UPS units in parallel.

3.3.3 Parallel UPS Configuration

Specifics on setting up a parallel UPS system with ring communication.

3.4 Description of Main Elements

Overview and functional description of the UPS system's main components.

3.4.1 Single Line Diagram with Single Input Feed and Common Batteries

Single line diagram for single input feed with common batteries.

3.4.2 Single Line Diagram with Dual Input Feed and Common Batteries

Single line diagram for dual input feed with common batteries.

3.4.3 Single Line Diagram with Single Input Feed and Separate Batteries

Single line diagram for single input feed with separate batteries.

3.4.4 Single Line Diagram with Dual Input Feed and Separate Batteries

Single line diagram for dual input feed with separate batteries.

3.4.5 Functional Description

Functional descriptions of various terminals and components within the UPS.

3.4.6 UPS Measure, Control & Monitoring Elements

Description of the elements used for UPS measurement, control, and monitoring.

4 Operating Modes

4.1 Double Conversion Mode

Explanation of the double conversion operating mode for load protection.

4.2 Xtra-VFI Mode (Enhanced Double Conversion)

Details on Xtra-VFI mode for adaptive power capacity and module standby.

4.3 Bypass Mode

Description of the bypass mode operation, where load is supplied from bypass mains.

4.4 Battery Mode

Explanation of operation when the UPS is running on battery power.

4.5 Maintenance Bypass

Procedures for using the maintenance bypass switch for service.

5 Control & Monitoring

5.1 System Display

Overview of the touch screen graphical display for system monitoring.

5.1.1 Graphical Display Operation

How to operate the graphical display for simple UPS operation and configuration.

5.1.2 Rear View

Identification of ports and indicators on the rear panel of the UPS.

5.1.3 Start Up and Installation

Initial steps for starting up and installing the UPS system.

5.1.4 Home Screen

Description of the main home screen and its access points.

5.1.4.1 Icons

Explanation of the various icons used in the UPS display interface.

5.1.5 Navigation

How to navigate through the UPS system's menus and screens.

5.1.5.1 Mimic Diagram

Description of the mimic diagram, showing power flow and system status.

5.1.5.2 Module Selection

How to select and navigate individual UPS modules for status checks.

5.1.5.3 Screen Measurements, Commands, and User Settings

Overview of screen measurements, commands, UPS data, and user settings.

5.1.5.7 X-tra VFI

Details on the Xtra VFI feature, its statuses, and module rotation.

5.2 Control Panel UPS Module

Description of the UPS module's control panel elements.

5.2.1 Control Panel Elements

Detailed breakdown of the control panel components like LCD and buttons.

5.2.1.1 LCD Display

Explanation of the sections and features of the LCD display.

5.2.1.2 ON;OFF Power Button

Instructions for using the ON/OFF button for startup and shutdown.

5.2.1.3 Control and Navigation Buttons

Functionality of the control and navigation buttons for menu interaction.

5.2.1.4 LED Status Indicators

Meaning and interpretation of the various LED status indicators.

5.2.2 Control Panel Menus

Overview of the different menus accessible from the control panel.

5.3 Customer Interface

Description of the customer interface ports for connectivity and information.

5.3.1 Input Dry Ports (X3)

Details on the input dry ports (X3) for digital inputs and outputs.

5.3.2 Output Dry Port (X2 and X1)

Information on output dry ports (X2 and X1) for relays and interlock functions.

5.3.3 Network Management Cards

Details on network interface cards for UPS monitoring and management.

5.3.4 Smart Port JD1 (Serial RS 232; Sub D9; Male)

Description of the smart port JD1 for serial PC/laptop connection.

5.3.5 USB PC; Laptop Interface

Information on using the USB interface for PC/laptop connectivity.

6 Options and Accessories

7 Maintenance & Troubleshooting

7.1 General Maintenance

Guidelines for general maintenance and user responsibilities.

7.1.1 User Responsibilities

Defines the maintenance tasks that can be performed by the user.

7.1.2 Preventive Maintenance

Recommendations for regular preventive maintenance inspections.

7.1.3 Deep Battery Test

Procedure for performing a deep battery test on the UPS.

7.1.4 Battery Maintenance, Disposal and Recycling

Guidelines for battery maintenance, proper disposal, and recycling.

7.2 UPS Disposal and Recycling

Information on how to properly dispose of and recycle UPS equipment.

7.3 Troubleshooting

Guidance for troubleshooting common UPS issues and alarms.

7.3.1 Alarms

Steps to take when an alarm condition occurs, including silencing and identification.

7.3.2 Menu, Commands, Event Log and Measurements

Overview of menu functions, commands, event logs, and measurements.

7.3.3 Fault Identification and Rectification

Identifying major alarm conditions and their suggested solutions.

8 Packing, Transportation & Storage

8.1 Packing & Transportation

Guidelines for packing and safely transporting the UPS system.

8.2 Unpacking

Procedures for carefully unpacking the UPS equipment upon receipt.

8.2.1 Standard Package (Film)

Step-by-step instructions for unpacking the UPS from standard film packaging.

8.2.2 Sea Freight Cases (Wooden Box)

Instructions for unpacking the UPS from sea freight wooden box packaging.

8.3 Storage

Recommendations for storing the UPS system and batteries.

8.3.1 UPS

Guidelines for storing the UPS system when not in use.

8.3.2 Batteries

Recommendations for storing batteries to maintain their lifespan and performance.

9 Installation

9.1 Environmental Condition

Specifies the required environmental conditions for UPS installation.

9.1.1 Climatic Conditions

Details on acceptable ambient temperature and humidity levels.

9.1.2 Biological Conditions

Requirements related to biological factors like mold, fungus, and pests.

9.1.3 Mechanical Active Substance

Precautions regarding placement near sources of sand or dust.

9.1.4 Chemical Active Substance

Considerations for locations with normal levels of chemical contaminants.

9.1.5 Mechanical Conditions

Requirements for areas with insignificant vibration and shock.

9.2 UPS Location

Recommendations for optimal UPS placement and required clearances.

9.2.1 Battery Cabinet Location

Guidance on positioning the battery cabinet relative to the UPS.

9.2.2 Fixing of the UPS to the Building Structure

Instructions on how to securely fix the UPS unit to the floor.

9.3 Electrical Installation

Key considerations and procedures for the electrical installation of the UPS.

9.3.1 Single Input Feed - Terminals Overview

Overview of terminal connections for single input feed configurations.

9.3.2 Dual Input Feed - Terminals Overview

Overview of terminal connections for dual input feed configurations.

9.3.3 Electrical Protection and Cable Sizes

Recommendations for electrical protection and cable sizing based on UPS rating.

9.3.3.1 Single Input Feed and Common Battery

Block diagram and protection details for single input feed with common battery.

9.3.3.2 Single Input Feed and Separate Battery

Block diagram and protection details for single input feed with separate batteries.

9.3.3.3 Dual Input Feed and Common Battery

Block diagram and protection details for dual input feed with common battery.

9.3.3.4 Dual Input Feed and Separate Battery

Block diagram and protection details for dual input feed with separate batteries.

9.3.4 UPS Terminal Sizes

Table specifying terminal labels, cable sizes, torque, and descriptions.

9.4 UPS Connections

General information and safety precautions for UPS connections.

9.4.1 UPS Input Connections

Details on connecting UPS input power, including mains and earth.

9.4.1.1 Mains Supply and Earth Connection

Ensuring safe connections by checking conditions before wiring.

9.4.1.2 Single Input Feed

Instructions for connecting the mains input cable for single input feed.

9.4.1.3 Dual Input Feed

Instructions for connecting mains input cables for dual input feed.

9.4.2 Output Connections

Guidelines for connecting UPS output loads and relevant precautions.

9.4.2.1 Load Connection

Instructions for connecting the load cable to the UPS output terminal block.

9.5 Parallel UPS Connections

Procedures for connecting multiple UPS units in parallel for increased capacity.

9.5.1 Input & Output Connections

Briefly refers to standalone connection procedures for parallel setups.

9.5.2 Communication Connection

Instructions for installing the parallel communication cable between UPS units.

9.5.3 Interface Set-up and Configuration

Details on DIP switch and jumper settings for parallel interface configuration.

10 Commissioning

10.1 Start-up Procedure

Step-by-step guide for the initial start-up and commissioning of the UPS.

10.1.1 UPS Parallel Installation Situation Before Switching It On

Checks to perform before powering on the UPS system in parallel.

10.1.2 UPS Input Phase Rotation Check

Procedure for checking the input phase rotation and sequence.

10.1.3 Module Installation and Parameters Check

Steps for installing modules and verifying their parameters.

10.1.4 Q1 and Q2 Feed-Back Check

Verifying feedback signals from maintenance bypass (Q1) and output isolator (Q2).

10.1.5 Modules Check

Verifying the status and operation of individual UPS modules.

10.1.7 Battery Connection and Check

Procedure for connecting batteries and checking their status.

10.1.8 Connecting the Load

Steps for connecting the load to the UPS system after commissioning.

11 Shut-down Procedure

11.1 Complete Shut-down Procedure

Step-by-step instructions for completely shutting down the UPS system.

12 Maintenance Bypass Operations

12.1 Load Transfer from Inverter Mode to Maintenance Bypass

Procedure for transferring the load from inverter to maintenance bypass.

12.2 Load Transfer from Maintenance Bypass to Inverter Mode

Procedure for transferring the load back from maintenance bypass to inverter mode.

13 Adding;Replacing a UPS Module

13.1 Single Module System

Procedure for adding or replacing a module in a single-module system.

13.1.1 Remove the Module from the Frame

Steps to safely remove a UPS module from its frame.

13.1.2 Insert the Module in the Frame

Steps to safely insert a new UPS module into its frame.

13.2 Redundant Multi-Module System

Procedure for adding or replacing modules in redundant multi-module systems.

13.2.1 Remove the Module from the Frame

Steps to remove a module from a redundant multi-module system frame.

13.2.2 Insert the Module in the Frame

Steps to insert a module into a redundant multi-module system frame.

13.3 Capacity Multi-Module System

Procedures for adding/replacing modules in capacity multi-module systems.

13.3.1 Remove the Module from the Frame

Steps to remove a module from a capacity multi-module system frame.

13.3.2 Insert the Module in the Frame

Steps to insert a module into a capacity multi-module system frame.

14 Operation Procedures

14.1 Remote Shutdown

Instructions for implementing a remote shutdown sequence for the UPS.

14.2 Generator ON Facility

Description of the generator ON facility for automatic generator control.

14.3 Xtra VFI

Detailed setup and operation of the Xtra VFI feature.

14.3.1 Setup Mode

Configuration of Xtra VFI parameters like Highest Load Step and Redundancy Level.

14.3.2 Display Menu

Overview of the display menus relevant to the Xtra VFI feature.

15 Options

15.1 Network Interface Card (SNMP)

Details on network interface cards for UPS connectivity and monitoring.

15.1.1 CS121 Basic

Description of the CS121 basic card for network interfacing.

15.1.2 CS121 Advanced

Details on the CS121 advanced card for connecting sensors and I/O options.

15.1.3 CS121 Modbus

Information on the CS121 Modbus card for network and alarm integration.

15.1.4 Installation of the SNMP Board

Instructions for installing the SNMP network interface board.

15.2 Elevation Kit

Information about the elevation kit for UPS installation.

15.3 Battery Temperature Sensor

Details on the battery temperature sensor option and its functions.

15.3.1 Functions

Explains the two main functions of the installed battery temperature sensor.

15.3.2 Battery Temperature Probe Installation

Instructions for installing the battery temperature probe correctly.

Attachments

Technical Data Sheet

Reference to the technical data sheet for detailed specifications.

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