ABB HT613191 User Manual

Operation Manual / A130-M.. - A145-M..
Figures
© Copyright 2022 ABB. All rights reserved. HZTL4031_EN Revision P February 2022
Figures
Fig.1: Serial number(01) on the rating plate ........... 4
Fig.2: Layout and function of the turbocharger...... 6
Fig.3: Compressor wheel cooling................................ 7
Fig.4: Volatile Corrosion Inhibitor (VCI)................... 10
Fig.5: Package with hygrometer................................ 11
Fig.6: Warning plate locations ................................... 17
Fig.7: Rating plate ........................................................ 18
Fig.8: Locations of the rating plates ........................ 19
Fig.9: Attachment of loads on the crane hook ....... 21
Fig.10: Attachment angle............................................ 21
Fig.11 .............................................................................. 25
Fig.12: Suspension of complete turbocharger unit....
30
Fig.13: Turbine cleaning nozzle.................................. 31
Fig.14: Removing the turbocharger.......................... 32
Fig.15: Loosening the clamping nut......................... 34
Fig.16: Turbocharger centre of gravity ................... 35
Fig.17: Inserting gaskets into the bracket.............. 36
Fig.18: Fitting threaded rods onto the bracket...... 37
Fig.19: Requirements for threaded rods.................. 37
Fig.20: Placing the turbocharger on the bracket . 38
Fig.21: Preparing the clamping nut for the tighten-
ing procedure ............................................................... 40
Fig.22: Tightening pressure screws.......................... 41
Fig.23: Connecting the speed sensor...................... 42
Fig.24: Connecting the compressor cooling air in-
take ................................................................................. 42
Fig.25: Attaching the support................................... 43
Fig.26: Oil orifice.......................................................... 44
Fig.27: Layout and overview of speed measurement
system ............................................................................ 52
Fig.28: Replacing the speed sensor......................... 54
Fig.29: Noise insulation, bellows.............................. 56
Fig.30: Replacing the protective grid...................... 59
Fig.31: Carrying out wet cleaning of compressor. 67
Fig.32: Carrying out wet cleaning of turbine............ 71
Fig.33: Cleaning the filter silencer............................. 73
Fig.34: Compressor-end, non-rotating parts.......... 75
Fig.35: Turbine end, non-rotating parts................... 76
Fig.36: Soaking the turbine end................................. 79
Fig.37: Swivel lifting eye (example) ........................... 90
Fig.38: Starpoint ring nut VRM................................... 91
Fig.39: Weights of assemblies ................................... 92
Fig.40: Removing the air inlets .................................. 93
Fig.41: Removing the insulation................................. 94
Fig.42: Removing the gas outlet casing................... 95
Fig.43: Dismantling the gas outlet flange ............... 96
Fig.44: Removing the gas outlet flange ................... 97
Fig.45: Removing the compressor casing ............... 98
Fig.46: Dismantling the wall insert ........................... 99
Fig.47: Press off the casing ...................................... 100
Fig.48: Removing insulation sheets........................ 101
Fig.49: Oil orifice......................................................... 101
Fig.50: Removing cartridge group 1........................ 102
Fig.51: Removing cartridge group 2........................ 102
Fig.52: Removing the nozzle ring............................. 103
Fig.53: Installing the cartridge group on the service
support .......................................................................... 104
Fig.54: Measuring clearance A and B ...................... 105
Fig.55: Nozzle ring compression PD ....................... 106
Fig.56: Installing the nozzle ring.............................. 107
Fig.57: Lifting the cartridge group and rotating it by
90°................................................................................... 108
Fig.58: Installing the cartridge group..................... 109
Fig.59: Turbine casing insulation / Burst protection.
110
Fig.60: Installing the compressor casing................ 112
Fig.61: Measuring clearances N and R ..................... 113
Fig.62: Installing the air inlets ................................... 114
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ABB HT613191 Specifications

General

Brand	ABB
Model	HT613191
Category	Industrial Equipment
Language	English