42/23-81 EN Rev. 4 System Manual SCK Gas Sampling System 5
Chapter 6
Installation .............................................................................................................. 91
Overview: installation ............................................................................................... 92
Checking site conditions .......................................................................................... 93
Installing the probe retractor .................................................................................... 95
Installing the control cabinet .................................................................................... 98
Installing the compressed-air supply ....................................................................... 99
Installing the cooling module ................................................................................. 101
Installing the cooling water circuit .......................................................................... 103
Connecting the sample gas line to the retractor .................................................... 104
Connecting internal electric cables ........................................................................ 105
Connecting external electric cables ....................................................................... 107
Chapter 7 Start-up ................................................................................................................. 111
Overview: Start-up ................................................................................................. 112
Installation check ................................................................................................... 113
Preparing the cooling-water circuit ........................................................................ 114
Preparing the compressed-air supply .................................................................... 116
Activation ............................................................................................................... 118
After switching on: working on the cooling module ............................................... 121
Checking the pneumatic system ............................................................................ 123
Starting frequency converter and adapting control parameters ............................ 124
Checking/correcting operating parameters ........................................................... 127
Checks to perform when using probe H ................................................................ 128
Inserting the probe and switching to automatic mode ........................................... 131
Chapter 8 Operation .............................................................................................................. 135
Safety regulations for operation ............................................................................. 136
Monitoring automatic mode ................................................................................... 138
Checking general condition ................................................................................... 140
Cleaning gas sampling probe H ............................................................................ 142
Cleaning gas sampling probe 60S......................................................................... 144
Using the EMERGENCY-STOP switch .................................................................. 146
Chapter 9 Maintenance ......................................................................................................... 147
Maintenance plan .................................................................................................. 148
Equipment layout plan ........................................................................................... 152
Acquiring spare parts and wear parts .................................................................... 155
Safety regulations for maintenance work .............................................................. 156
Operating the service switch ................................................................................. 159
Checking the condition of the system, cleaning the system .................................. 161
Evaluating trend displays ....................................................................................... 164
Checking the residual current circuit breaker ........................................................ 165
Checking protective installations ........................................................................... 167
Checking for leaks ................................................................................................. 171
Gas sampling probe H: Removing incrustations ................................................... 174
Gas sampling probe H: Replacing the intake filter ................................................ 176
Gas sampling probe H: Replacing membrane pump membranes ........................ 179
Gas sampling probe 60S: Removing incrustations ............................................... 182
Gas sampling probe 60S: Cleaning or replacing the outlet filter ........................... 184
Gas sampling probe 60S: Replacing the seal set ................................................. 187
Probe retractor: Checking filter/pressure control combination .............................. 189
Probe retractor: Checking and replacing the filter muffler ..................................... 191
Probe retractor: Checking and topping up the oiler ............................................... 193
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