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ABB TZIDC-200 - User Manual

ABB TZIDC-200
68 pages
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Operating Instruction
42/18-85-EN
Electro-Pneumatic Positione
r
TZIDC-200, TZIDC-210, TZIDC-220
for 4 ... 20 mA two-wire technology,
HART, PROFIBUS PA,
FOUNDATION fieldbus

Table of Contents

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Summary

Safety

General Information and Notes for the Reader

Notes for the reader on careful installation, commissioning, and operation.

Intended Use

Specifies that positioners are for use with pneumatically controlled actuators.

Target Groups and Qualifications

Outlines that installation/maintenance must be done by trained specialist personnel.

Warranty Provisions

Disregard of instructions or unauthorized alterations void the manufacturer's warranty.

Plates and Symbols

Overview of device plates and important safety/warning symbols.

Safety and Warning Symbols

Explains DANGER, WARNING, CAUTION, NOTICE, and IMPORTANT symbols.

Name Plate

Details of information found on the device's name plate.

Transport Safety Information

Instructions for checking devices for transport damage and claims.

Storage Conditions

Guidelines for storing the unit in dry, dust-free conditions.

Installation Safety Information

Cautionary notes regarding incorrect parameter values and specialist installation.

Electrical Installation Safety

Rules for electrical connections made by authorized personnel, following circuit diagrams.

Operating Safety Information

Ensuring installation compliance with environmental conditions before switching on.

Returning Devices

Procedure for returning devices for repair or recalibration, including hazardous materials.

Integrated Management System

Overview of ABB's integrated management system (Quality, Environmental, Safety).

Disposal Information

Information on product disposal and recycling, WEEE and RoHS directives.

Ex Relevant Safety Instructions

Design and Function

Mounting

Operating Conditions at Installation Site

Check requirements for installation location (actuator or valve) before mounting.

Mechanical Mount

General information and illustrations related to the mechanical mounting of the positioner.

Sensor Range Adjustment

Guidance on ensuring correct actuator travel or rotation angle for position feedback.

Mounting on Linear Actuators

Instructions and parts list for mounting the positioner on linear actuators (NAMUR).

Mounting Lever and Bracket on Positioner

Steps for attaching the lever and bracket to the positioner unit.

Mounting on Cast Iron Yoke

Procedure for mounting the bracket onto a cast iron yoke.

Mounting on Columnar Yoke

Procedure for mounting the bracket onto a columnar yoke.

Linkage and Stroke Adjustment

Adjusting actuator stroke for optimal sensor range and checking operation.

Mounting on Part-Turn Actuators

Instructions and parts list for mounting the positioner on part-turn actuators (VDI/VDE 3845).

Mounting Adapter on Positioner

Steps for determining position, pre-adjusting shaft, and fastening the adapter.

Screwing Mounting Bracket

Procedure for attaching the mounting bracket to the positioner unit.

Screwing Positioner on Actuator

Procedure for securing the positioner onto the actuator after mounting.

Electrical Connections

Screw Terminal Assignments

Diagram and description of screw terminal assignments for basic model and options.

Cable Entry

Information on available tap holes for cable entry and pneumatic connection.

Setting the Mechanical Feedback

Procedures for setting mechanical feedback indicators and switches.

Mechanical Position Indicator

Steps to set the mechanical position indicator on the housing cover.

Digital Feedback with Proximity Switches

Procedure for setting switching points for digital feedback using proximity switches.

Digital Feedback with Microswitches

Procedure for setting switching points for digital feedback using 24 V microswitches.

Pneumatic Connection

Commissioning

Commissioning TZIDC-200

Step-by-step guide for commissioning the TZIDC-200 positioner.

Mount Check

Procedure to check the mount and end positions for the actuator.

Run Autoadjust

Steps to initiate and run the autoadjustment process for linear or part-turn actuators.

Operating Modes

Description of different operating modes (Control, Manual Adjustment) and their indicators.

Sample Parameters

Guide to changing the zero position from clockwise to counter-clockwise stop.

Saving New Setup

Procedure to save the new parameter setup and return to the operating level.

Commissioning TZIDC-210;TZIDC-220

Step-by-step guide for commissioning TZIDC-210 and TZIDC-220 positioners.

Mount Check for TZIDC-210;220

Procedure to check the mount and end positions for actuators.

Return to Bus Level

Procedure to navigate back to the bus level display.

Run Autoadjust for TZIDC-210;220

Steps to run the autoadjustment process for linear or rotary actuators.

Setting Dead Band and Tolerance Band

Procedure for setting dead band and tolerance band for critical actuators.

Setting the Bus Address

Step-by-step guide to configure the bus address for communication.

Request Information

How to access information like cyclic/acyclic communication and software revision.

Operating Modes for TZIDC-210;220

Description of operating modes (Fixed Setpoint, Manual Adjustment) and indicators.

Sample Parameters for TZIDC-210;220

Guide to changing the zero position from clockwise to counter-clockwise stop.

Maintenance

Functional Check for Emergency Shutdown Module

Recommendation to perform a functional check of the emergency shutdown module every two years.

Emergency Shutdown Module Check Procedure

Step-by-step guide for performing a functional check of the emergency shutdown module.

Specifications

TZIDC-200 Specifications

Detailed technical specifications for the TZIDC-200 model.

TZIDC-200 Input Specifications

Specifications for setpoint signal, digital input, and current.

TZIDC-200 Output Specifications

Specifications for compressed air output, range, capacity, and digital output.

TZIDC-200 Travel Specifications

Specifications for rotation angle, travel limits, and time.

TZIDC-200 Air Supply Specifications

Requirements for instrument air supply pressure and consumption.

TZIDC-200 Transmission Data and Influences

Data on output signals, characteristic deviation, and influences like temperature/vibration.

TZIDC-200 Environmental Capabilities

Specifications for ambient temperature and relative humidity operational limits.

TZIDC-200 Housing Specifications

Details on housing material, degree of protection, electrical connections, and weight.

TZIDC-200 Safety Integrity Level

Information on SIL requirements for applications with single-acting pneumatics.

TZIDC-200 Options

Details on modules for analog/digital feedback, emergency shutdown, and proximity switches.

TZIDC-200 Accessories

List of available accessories like mounting kits, pressure gauge blocks, and filter regulators.

TZIDC-210 Specifications

Detailed technical specifications for the TZIDC-210 model.

TZIDC-210 Communication Specifications

Specifications for communication profiles, block types, and physical layer.

TZIDC-210 Device Description

Device name, PNO ID, Dev. ID, and bus address information.

TZIDC-210 Output Specifications

Specifications for output range, air capacity, function, and shut-off values.

TZIDC-210 Travel Specifications

Specifications for rotation angle, travel limits, and time.

TZIDC-210 Air Supply Specifications

Requirements for instrument air supply pressure and consumption.

TZIDC-210 Transmission Data and Influences

Data on output signals, characteristic deviation, and influences like temperature/vibration.

TZIDC-210 Environmental Capabilities

Specifications for ambient temperature and relative humidity operational limits.

TZIDC-210 Housing Specifications

Details on housing material, degree of protection, electrical connections, and weight.

TZIDC-210 Options

Details on emergency shutdown, digital feedback, and microswitch options.

TZIDC-210 Accessories

List of available accessories like mounting kits, pressure gauge blocks, and filter regulators.

TZIDC-220 Specifications

Detailed technical specifications for the TZIDC-220 model.

TZIDC-220 Communication Specifications

Specifications for FOUNDATION fieldbus, block types, and physical layer.

TZIDC-220 Device Name

Device name, ID, and address information for TZIDC-220.

TZIDC-220 Output Specifications

Specifications for output range, air capacity, function, and shut-off values.

TZIDC-220 Travel Specifications

Specifications for rotation angle, travel limits, and time.

TZIDC-220 Air Supply Specifications

Requirements for instrument air supply pressure and consumption.

TZIDC-220 Transmission Data and Influences

Data on output signals, characteristic deviation, and influences like temperature/vibration.

TZIDC-220 Environmental Capabilities

Specifications for ambient temperature and relative humidity operational limits.

TZIDC-220 Housing Specifications

Details on housing material, degree of protection, electrical connections, and weight.

TZIDC-220 Options

Details on emergency shutdown, digital feedback, and microswitch options.

TZIDC-220 Accessories

List of available accessories like mounting kits, pressure gauge blocks, and filter regulators.

Ex Relevant Specifications

TZIDC-200 Ex Specifications

Ex relevant specifications for the TZIDC-200 model.

TZIDC-200 FM;CSA Certifications

FM and CSA certifications for explosion proof and intrinsic safety.

TZIDC-200 ATEX;GOST Specifications

ATEX, GOST Russia, and GOST Ukraine specifications for flameproof enclosures.

TZIDC-200 Flameproof Enclosure

Details for the TZIDC-200 flameproof enclosure, including electrical, pneumatic, and thermal data.

TZIDC-200 Intrinsically Safe Operation

Specifications for intrinsically safe operation of the TZIDC-200, including electrical data for modules.

ATEX Conditions for Intrinsically Safe Operation

Special conditions for safe use of intrinsically safe positioners under ATEX.

TZIDC-200 IECEx Specifications

IECEx specifications for the TZIDC-200, including flameproof enclosure requirements.

TZIDC-200 IECEx Flameproof Enclosure

IECEx flameproof enclosure details, including electrical, pneumatic, and thermal data.

TZIDC-200 IECEx Intrinsically Safe Operation

IECEx specifications for intrinsically safe operation of the TZIDC-200.

IECEx Conditions for Intrinsically Safe Operation

Specific conditions for safe use of intrinsically safe positioners under IECEx.

TZIDC-210 Ex Specifications

Ex relevant specifications for the TZIDC-210 model.

TZIDC-210 FM;CSA Certifications

FM and CSA certifications for explosion proof and intrinsic safety.

TZIDC-210 ATEX;GOST Specifications

ATEX, GOST Russia, and GOST Ukraine specifications for flameproof enclosures.

TZIDC-210 Flameproof Enclosure

Details for the TZIDC-210 flameproof enclosure, including electrical, pneumatic, and thermal data.

TZIDC-210 Intrinsically Safe Operation

Specifications for intrinsically safe operation of the TZIDC-210, including electrical data.

TZIDC-210 IECEx Specifications

IECEx specifications for the TZIDC-210, including flameproof enclosure requirements.

TZIDC-210 IECEx Flameproof Enclosure

IECEx flameproof enclosure details, including electrical, pneumatic, and thermal data.

IECEx Conditions for Intrinsically Safe Operation

Specific conditions for safe use of intrinsically safe positioners under IECEx.

TZIDC-220 Ex Specifications

Ex relevant specifications for the TZIDC-220 model.

TZIDC-220 FM;CSA Certifications

FM and CSA certifications for explosion proof and intrinsic safety.

TZIDC-220 ATEX;GOST Specifications

ATEX, GOST Russia, and GOST Ukraine specifications for flameproof enclosures.

TZIDC-220 Flameproof Enclosure

Details for the TZIDC-220 flameproof enclosure, including electrical, pneumatic, and thermal data.

TZIDC-220 Intrinsically Safe Operation

Specifications for intrinsically safe operation of the TZIDC-220, including electrical data.

TZIDC-220 IECEx Specifications

IECEx specifications for the TZIDC-220, including flameproof enclosure requirements.

TZIDC-220 IECEx Flameproof Enclosure

IECEx flameproof enclosure details, including electrical, pneumatic, and thermal data.

TZIDC-220 IECEx Intrinsically Safe Operation

IECEx specifications for intrinsically safe operation of the TZIDC-220.

Appendix

Approvals and Certifications

Details on CE mark, Explosion Protection markings (ATEX, IECEx, FM, CSA).

Statement on Contamination

Form for declaring device contamination status before repair or maintenance.

Summary

Safety

General Information and Notes for the Reader

Notes for the reader on careful installation, commissioning, and operation.

Intended Use

Specifies that positioners are for use with pneumatically controlled actuators.

Target Groups and Qualifications

Outlines that installation/maintenance must be done by trained specialist personnel.

Warranty Provisions

Disregard of instructions or unauthorized alterations void the manufacturer's warranty.

Plates and Symbols

Overview of device plates and important safety/warning symbols.

Safety and Warning Symbols

Explains DANGER, WARNING, CAUTION, NOTICE, and IMPORTANT symbols.

Name Plate

Details of information found on the device's name plate.

Transport Safety Information

Instructions for checking devices for transport damage and claims.

Storage Conditions

Guidelines for storing the unit in dry, dust-free conditions.

Installation Safety Information

Cautionary notes regarding incorrect parameter values and specialist installation.

Electrical Installation Safety

Rules for electrical connections made by authorized personnel, following circuit diagrams.

Operating Safety Information

Ensuring installation compliance with environmental conditions before switching on.

Returning Devices

Procedure for returning devices for repair or recalibration, including hazardous materials.

Integrated Management System

Overview of ABB's integrated management system (Quality, Environmental, Safety).

Disposal Information

Information on product disposal and recycling, WEEE and RoHS directives.

Ex Relevant Safety Instructions

Design and Function

Mounting

Operating Conditions at Installation Site

Check requirements for installation location (actuator or valve) before mounting.

Mechanical Mount

General information and illustrations related to the mechanical mounting of the positioner.

Sensor Range Adjustment

Guidance on ensuring correct actuator travel or rotation angle for position feedback.

Mounting on Linear Actuators

Instructions and parts list for mounting the positioner on linear actuators (NAMUR).

Mounting Lever and Bracket on Positioner

Steps for attaching the lever and bracket to the positioner unit.

Mounting on Cast Iron Yoke

Procedure for mounting the bracket onto a cast iron yoke.

Mounting on Columnar Yoke

Procedure for mounting the bracket onto a columnar yoke.

Linkage and Stroke Adjustment

Adjusting actuator stroke for optimal sensor range and checking operation.

Mounting on Part-Turn Actuators

Instructions and parts list for mounting the positioner on part-turn actuators (VDI/VDE 3845).

Mounting Adapter on Positioner

Steps for determining position, pre-adjusting shaft, and fastening the adapter.

Screwing Mounting Bracket

Procedure for attaching the mounting bracket to the positioner unit.

Screwing Positioner on Actuator

Procedure for securing the positioner onto the actuator after mounting.

Electrical Connections

Screw Terminal Assignments

Diagram and description of screw terminal assignments for basic model and options.

Cable Entry

Information on available tap holes for cable entry and pneumatic connection.

Setting the Mechanical Feedback

Procedures for setting mechanical feedback indicators and switches.

Mechanical Position Indicator

Steps to set the mechanical position indicator on the housing cover.

Digital Feedback with Proximity Switches

Procedure for setting switching points for digital feedback using proximity switches.

Digital Feedback with Microswitches

Procedure for setting switching points for digital feedback using 24 V microswitches.

Pneumatic Connection

Commissioning

Commissioning TZIDC-200

Step-by-step guide for commissioning the TZIDC-200 positioner.

Mount Check

Procedure to check the mount and end positions for the actuator.

Run Autoadjust

Steps to initiate and run the autoadjustment process for linear or part-turn actuators.

Operating Modes

Description of different operating modes (Control, Manual Adjustment) and their indicators.

Sample Parameters

Guide to changing the zero position from clockwise to counter-clockwise stop.

Saving New Setup

Procedure to save the new parameter setup and return to the operating level.

Commissioning TZIDC-210;TZIDC-220

Step-by-step guide for commissioning TZIDC-210 and TZIDC-220 positioners.

Mount Check for TZIDC-210;220

Procedure to check the mount and end positions for actuators.

Return to Bus Level

Procedure to navigate back to the bus level display.

Run Autoadjust for TZIDC-210;220

Steps to run the autoadjustment process for linear or rotary actuators.

Setting Dead Band and Tolerance Band

Procedure for setting dead band and tolerance band for critical actuators.

Setting the Bus Address

Step-by-step guide to configure the bus address for communication.

Request Information

How to access information like cyclic/acyclic communication and software revision.

Operating Modes for TZIDC-210;220

Description of operating modes (Fixed Setpoint, Manual Adjustment) and indicators.

Sample Parameters for TZIDC-210;220

Guide to changing the zero position from clockwise to counter-clockwise stop.

Maintenance

Functional Check for Emergency Shutdown Module

Recommendation to perform a functional check of the emergency shutdown module every two years.

Emergency Shutdown Module Check Procedure

Step-by-step guide for performing a functional check of the emergency shutdown module.

Specifications

TZIDC-200 Specifications

Detailed technical specifications for the TZIDC-200 model.

TZIDC-200 Input Specifications

Specifications for setpoint signal, digital input, and current.

TZIDC-200 Output Specifications

Specifications for compressed air output, range, capacity, and digital output.

TZIDC-200 Travel Specifications

Specifications for rotation angle, travel limits, and time.

TZIDC-200 Air Supply Specifications

Requirements for instrument air supply pressure and consumption.

TZIDC-200 Transmission Data and Influences

Data on output signals, characteristic deviation, and influences like temperature/vibration.

TZIDC-200 Environmental Capabilities

Specifications for ambient temperature and relative humidity operational limits.

TZIDC-200 Housing Specifications

Details on housing material, degree of protection, electrical connections, and weight.

TZIDC-200 Safety Integrity Level

Information on SIL requirements for applications with single-acting pneumatics.

TZIDC-200 Options

Details on modules for analog/digital feedback, emergency shutdown, and proximity switches.

TZIDC-200 Accessories

List of available accessories like mounting kits, pressure gauge blocks, and filter regulators.

TZIDC-210 Specifications

Detailed technical specifications for the TZIDC-210 model.

TZIDC-210 Communication Specifications

Specifications for communication profiles, block types, and physical layer.

TZIDC-210 Device Description

Device name, PNO ID, Dev. ID, and bus address information.

TZIDC-210 Output Specifications

Specifications for output range, air capacity, function, and shut-off values.

TZIDC-210 Travel Specifications

Specifications for rotation angle, travel limits, and time.

TZIDC-210 Air Supply Specifications

Requirements for instrument air supply pressure and consumption.

TZIDC-210 Transmission Data and Influences

Data on output signals, characteristic deviation, and influences like temperature/vibration.

TZIDC-210 Environmental Capabilities

Specifications for ambient temperature and relative humidity operational limits.

TZIDC-210 Housing Specifications

Details on housing material, degree of protection, electrical connections, and weight.

TZIDC-210 Options

Details on emergency shutdown, digital feedback, and microswitch options.

TZIDC-210 Accessories

List of available accessories like mounting kits, pressure gauge blocks, and filter regulators.

TZIDC-220 Specifications

Detailed technical specifications for the TZIDC-220 model.

TZIDC-220 Communication Specifications

Specifications for FOUNDATION fieldbus, block types, and physical layer.

TZIDC-220 Device Name

Device name, ID, and address information for TZIDC-220.

TZIDC-220 Output Specifications

Specifications for output range, air capacity, function, and shut-off values.

TZIDC-220 Travel Specifications

Specifications for rotation angle, travel limits, and time.

TZIDC-220 Air Supply Specifications

Requirements for instrument air supply pressure and consumption.

TZIDC-220 Transmission Data and Influences

Data on output signals, characteristic deviation, and influences like temperature/vibration.

TZIDC-220 Environmental Capabilities

Specifications for ambient temperature and relative humidity operational limits.

TZIDC-220 Housing Specifications

Details on housing material, degree of protection, electrical connections, and weight.

TZIDC-220 Options

Details on emergency shutdown, digital feedback, and microswitch options.

TZIDC-220 Accessories

List of available accessories like mounting kits, pressure gauge blocks, and filter regulators.

Ex Relevant Specifications

TZIDC-200 Ex Specifications

Ex relevant specifications for the TZIDC-200 model.

TZIDC-200 FM;CSA Certifications

FM and CSA certifications for explosion proof and intrinsic safety.

TZIDC-200 ATEX;GOST Specifications

ATEX, GOST Russia, and GOST Ukraine specifications for flameproof enclosures.

TZIDC-200 Flameproof Enclosure

Details for the TZIDC-200 flameproof enclosure, including electrical, pneumatic, and thermal data.

TZIDC-200 Intrinsically Safe Operation

Specifications for intrinsically safe operation of the TZIDC-200, including electrical data for modules.

ATEX Conditions for Intrinsically Safe Operation

Special conditions for safe use of intrinsically safe positioners under ATEX.

TZIDC-200 IECEx Specifications

IECEx specifications for the TZIDC-200, including flameproof enclosure requirements.

TZIDC-200 IECEx Flameproof Enclosure

IECEx flameproof enclosure details, including electrical, pneumatic, and thermal data.

TZIDC-200 IECEx Intrinsically Safe Operation

IECEx specifications for intrinsically safe operation of the TZIDC-200.

IECEx Conditions for Intrinsically Safe Operation

Specific conditions for safe use of intrinsically safe positioners under IECEx.

TZIDC-210 Ex Specifications

Ex relevant specifications for the TZIDC-210 model.

TZIDC-210 FM;CSA Certifications

FM and CSA certifications for explosion proof and intrinsic safety.

TZIDC-210 ATEX;GOST Specifications

ATEX, GOST Russia, and GOST Ukraine specifications for flameproof enclosures.

TZIDC-210 Flameproof Enclosure

Details for the TZIDC-210 flameproof enclosure, including electrical, pneumatic, and thermal data.

TZIDC-210 Intrinsically Safe Operation

Specifications for intrinsically safe operation of the TZIDC-210, including electrical data.

TZIDC-210 IECEx Specifications

IECEx specifications for the TZIDC-210, including flameproof enclosure requirements.

TZIDC-210 IECEx Flameproof Enclosure

IECEx flameproof enclosure details, including electrical, pneumatic, and thermal data.

IECEx Conditions for Intrinsically Safe Operation

Specific conditions for safe use of intrinsically safe positioners under IECEx.

TZIDC-220 Ex Specifications

Ex relevant specifications for the TZIDC-220 model.

TZIDC-220 FM;CSA Certifications

FM and CSA certifications for explosion proof and intrinsic safety.

TZIDC-220 ATEX;GOST Specifications

ATEX, GOST Russia, and GOST Ukraine specifications for flameproof enclosures.

TZIDC-220 Flameproof Enclosure

Details for the TZIDC-220 flameproof enclosure, including electrical, pneumatic, and thermal data.

TZIDC-220 Intrinsically Safe Operation

Specifications for intrinsically safe operation of the TZIDC-220, including electrical data.

TZIDC-220 IECEx Specifications

IECEx specifications for the TZIDC-220, including flameproof enclosure requirements.

TZIDC-220 IECEx Flameproof Enclosure

IECEx flameproof enclosure details, including electrical, pneumatic, and thermal data.

TZIDC-220 IECEx Intrinsically Safe Operation

IECEx specifications for intrinsically safe operation of the TZIDC-220.

Appendix

Approvals and Certifications

Details on CE mark, Explosion Protection markings (ATEX, IECEx, FM, CSA).

Statement on Contamination

Form for declaring device contamination status before repair or maintenance.

ABB TZIDC-200 Specifications

General IconGeneral
Input signal4 to 20 mA
CommunicationHART, PROFIBUS PA, FOUNDATION Fieldbus
Ambient temperature range-40 to +85 °C (-40 to +185 °F)
Supply pressure1.4-7 bar (20-100 psi)
Enclosure ratingIP66, NEMA 4X
Housing materialAluminum
WeightApprox. 1.5 kg (3.3 lbs)
Explosion protectionATEX, IECEx, FM
TypeElectro-pneumatic positioner
MountingLinear or rotary actuators

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