Apex Instruments XD-502

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Apex Instruments, Inc.

204 Technology Park Lane

Fuquay-Varina, NC 27526

www.apexinst.com

(919) 557-7300

(800) 882-3214

XD-502 Digital Console

Revision Date: 2023.02.09

XD-502 Operator’s Manual

For Support or Service contact:

Technical Services Group

support@apexinst.com

(919) 346-5754

(877) 726-3919

Main Page

Default Chapter3
- Retaining Instructions3
Warranty Policy4
- Table of Contents5
1 Preface9
- Product Introduction9
- Purpose of this Manual9
  - Relevant US EPA Method Descriptions9
- Safety Instructions10
- What to Do When the Unit Arrives12
- How to Transport and Store the Unit13
2 Description of the Product14
- Intended Use and Reasonably Foreseeable Misuse14
  - Source Sampling14
  - Versatile Use14
- Product Compliance14
- System Overview15
  - Sampling Console15
Fig. 1 Example Sampling Syste M15
- Technical Specifications16
- Faceplate Components17
Fig. 2 Front Panel Overview17
Fig. 3 User Interface18
- Menu Overview19
3 Operation18
- User Control Overview18
  - Home Screen Overview18
  - Membrane Switch Pad Buttons18
Fig. 4 Menu Overview19
- Pre-Field Test Operations20
Fig. 5 Front-Side Leak Check21
- Sample Train Leak Check Procedure22
Fig. 6 System Leak Check22
- Field Test Operations23
  - Performing a Method 5 Sampling Test23
- Post-Test Field Operations25
  - Post-Test Calibration Check25
- Setting the Temperature Controller26
  - Set Value Setting26
Fig. 7 Temperature Controller Configuration26
- Operation Using Software27
Fig. 8 PC to Console Connection27
- Main Screen Overview28
Fig. 9 Main Screen Overview28
- Navigation/Connection Section Overview29
Fig. 10 Software Navigation29
Fig. 11 Console Connect Window29
- Traverse Point Section Overview30
- Periodic Save and Auto Stop Section Overviews30
Fig. 12 Traverse Point Section30
Fig. 13 Periodic Save and Auto Stop Sections30
- Volume/Temperature Section Overviews31
Fig. 14 Volume and Temperature Sections31
- Pressure/Console Time Section Overviews32
Fig. 17 Pressure and Console Time Sections32
- Data Point and Note Saving Menu Section Overview33
Fig. 15 Data Point and Note Saving Menu33
- Job Information Screen Overview34
Fig. 16 Job Information Screen Overview34
Fig. 18 Storage Screen Overview35
- Monitor Screen Overview36
Fig. 19 Monitor Screen Overview36
- Utility Screen Overview37
Fig. 20 Utility Screen Overview37
Fig. 21 Wireless Settings Panel Overview38
Fig. 22 Timers Settings Panel Overview39
Fig. 23 Set Date/Time Panel Overview40
Fig. 24 Formats Panel Overview41
Fig. 25 DGM Panel Overview42
- Outline of Sampling Test Operations Using Software43
4 Maintenance45
- Pre-Test Calibrations45
  - Factory Meter Calibration45
  - Initial End User Audits46
- Post-Test Calibrations46
  - Dry Gas Meter46
  - Temperature Sensors46
- Post-Test Maintenance47
- Semi-Annual Maintenance47
  - Annual Maintenance47
  - Manufacturer Support for the Product48
5 Troubleshooting49
- LCD Screen49
  - No Power to LCD Screen49
  - Screen Contrast too DIM or Bright, Cannot Read Characters on Screen49
- Pressures50
  - Pump Motor Running Abnormally50
  - DGM Volume Not Increasing50
- Temperatures51
- Additional Common Console Problems52
6 Diagrams and Schematics53
- Electrical Diagram53
Fig. 26 Electrical Diagram53
- Plumbing Diagram54
Fig. 27 Plumbing Diagram54
- Parts List - Front Panel55
Fig. 28 Parts List - Front Panel55
- Parts List - Interior56
Fig. 29 Parts List - Interior56
7 References and Related Documentation57
- References57
  - EPA and CFR57
- Related Documentation57
  - Apex Instruments Documentation57
- Equations and Nomenclature60
  - Equations60
  - Nomenclature61

Apex Instruments XD-502 - Page 2

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