Bomag BMP 8500

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Operating Instructions1
Maintenance Instructions1
Foreword3
Machine Type4
Serial-Number4
Motor Type4
Motor Number4
Table of Contents5
Table of Contents6
Technical Data8
Noise Value11
General14
Intended Use14
Unintended Use14
Safety Regulations14
Who Is Allowed to Operate the Machine?15
Conversions and Alterations to the Machine15
Safety Notes in the Operating and Maintenance Instructions15
Loading the Machine15
Driving the Machine16
Recovering/Towing the Machine16
Starting the Machine16
Refuelling17
Driving on Inclinations and Slopes17
Inclination17
Parking the Machine17
Maintenance Work18
Work on Hydraulic Lines18
Changing Hydraulic Hoses18
Working on the Engine18
Cleaning Work19
Repair19
Working on the Battery19
Radio Remote Control19
Information and Safety Stickers/Decals on the Machine20
Stickers and Decals21
Information Sticker "Bio Hydraulic Oil"22
Information Sticker "Panolin 46"22
Indicators and Controls24
Description of Indicators and Control Elements26
General Notes26
Operation32
Tests before Taking into Operation32
BOSS Safety System33
Function33
Starting the Engine34
Starting with Jump Wires35
Driving the Machine (Cable Remote Control)36
Cleaning after Use38
Steering the Machine38
Stopping the Machine38
Switching the Vibration on and off39
Automatic39
Safety Inspection for the Cable Remote Control39
Manual40
Shut down the Engine41
Shutting down the Engine Manually42
Starting Operation of the Radio Remote Control43
Inserting the Replacement Power Pack43
Switching on the Transmitter43
Switching off the Transmitter45
Long Distance Shut-Down45
Work Function45
Replacing, Recharging the Radio Remote Control Power Pack47
Charging the Power Pack in the Machine47
Charging the Power Pack with the External Battery Charger48
Safety Inspection for the Radio Remote Control49
Switching off of Radio Remote Control in Case of Radio Interferences50
Switching ECO-Mode on and off50
Resetting the Control after Switching off by Radio Interference50
Input of Code Numbers50
Entering the Machine Type Code51
Setting ECO-Mode51
Teaching the BOSS Safety System Transponder52
Assembling/Removing the Drum Extension53
Loading and Transport53
Maintenance56
General Notes on Maintenance56
Notes on the Fuel System56
Notes on the Performance of the Engine56
Oil Viscosity57
Engine Oil57
Quality57
Fuels and Lubricants57
Fuels58
Coolant58
Oil Change Intervals58
Winter Fuel58
Mineral Oil Based Hydraulic Oil59
Bio-Degradable Hydraulic Oil59
Table of Fuels and Lubricants60
Running-In Instructions61
Maintenance after 50 Operating Hours61
Maintenance Table62
Every 10 Operating Hours65
Check the Engine Oil Level65
Checking the Hydraulic Oil Level65
Checking the Fuel Level66
Check the Water Separator66
Checking the Coolant Level67
Changing Engine Oil and Oil Filter69
Every 250 Operating Hours69
Check the Air Intake Hose69
Checking, Tensioning, Replacing the V-Belt71
Changing the V-Belt71
Clean the Cooling Fins on Engine and Hydraulic Oil Cooler72
Cleaning with Compressed Air72
Change the Oil in the Vibrator Shaft Housing73
Cleaning with Cold Cleansing Agent73
Checking the Central Screw of the Drive Hub75
Change the Fuel Filter Cartridge77
Every 500 Operating Hours77
Changing the Fuel Precleaner, Bleeding the Fuel System77
Draining the Fuel Tank Sludge77
- Bleed the Fuel System78
- Checking the Main Battery Switch79
Battery Service, Checking the Main Battery Switch79
Check the Rubber Buffers80
Every 1000 Operating Hours81
Checking, Adjusting the Valve Clearance81
Safety Field Measurement of the Boss Safety System82
Every 2000 Operating Hours83
Change Hydraulic Oil and Filter83
- Check the Oil Level in the Inspection Glass84
- Remove the Radiator Cap84
Change the Coolant84
Change the Fuel Lines86
Checking the Injection Pressure86
Every 3000 Operating Hours87
Checking the Fuel Injection Pump87
Checking the Fuel Injection Timing87
As Required89
Check, Clean, Replace the Combustion Air Filter89
Dry Cleaning of the Filter Cartridge91
Adjust the Scrapers92
Tightening Torques for Screws with Metric Unified Thread92
Engine Conservation93
Trouble Shooting95
Trouble Shooting96
General Notes96
Engine Problems97
Problems with Remote Control Hetronic with Spiral Cable99
Problems with Radio Remote Control Hetronic in Radio Operation102
Faults in BOSS Safety System104
Fault Indicator105
- Overview106
- Fault Codes of Travel Functions106
- Fault Codes Steering110
- Fault Codes of Remote Control111
- General Fault Codes Diesel Engine, Machine112
- Fault in BOSS Safety System117
- Faults in Parameterization118
- Outputs for Travel Functions119
Input Codes for BLM Control119
- Outputs for Work Functions120
- Inputs Logic and Power Module121
- Diesel Engine, Machine Electrics121
- Checking the Function of the Remote Controls123
- System Information124
- Setting the Remote Control Type124
- Fault Log124
- Reading out the Operating Hour Meter125
- Setting the Machine Type125

Bomag BMP 8500 - Page 2

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