2003 Buell P3: Engine 3-67
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EXHAUST CAM GEAR BUSHING IN GEARCASE
COVER
1. See Figure 3-109. Using an arbor press, install the
exhaust cam bushing in its gearcase cover bore so that
bushing shoulder contacts cover boss. Position the bush-
ing so the oiling slot is at the 3 o’clock position within the
gearcase cover bore.
2. After you install a new bushing in gearcase cover, line-
ream the bushing to correct size. See Bushing Reaming.
INTAKE CAM GEAR BUSHING IN
GEARCASE COVER.
See Figure 3-103. The intake cam gear bushing must be
installed in its gearcase cover bore using an arbor press. You
will need to orient the bushing in a specific position of rotation
within the cover bore according to the following procedures:
1. See Figure 3-110. Position bushing over bore of gear-
case cover with chamfered edge downward and slot
upward. Align slot in bushing with slot in gearcase cover
boss. Press bushing into cover bore until bushing is flush
with cover boss.
2. After you install a new bushing in gearcase cover, line-
ream the bushing to the correct size. See Bushing
Reaming.
Figure 3-109. Installing Exhaust Cam Gear Bushing
1. Universal driver handle (Part No. HD-33416)
2. Camshaft bushing installer (Part No. HD-97273-60)
3. Gearcase
7706
1
2
3
Figure 3-110. Intake Cam Gear Bushing Installed in Gear-
case Cover with Bushing Slot In Correct Location
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