6-38 2003 Buell P3: Drive/Transmission
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6. See Figure 6-44. Place new quad ring over threaded end
of fifth gear, and position next to the gear taper. Install
spacer over threaded end of fifth gear with chamfered
end toward quad ring. Slide spacer up against bearing.
7. Install seal.
a. Coat lips of seal with Sport-Trans Fluid.
b. Position seal over spacer with lips of seal toward
case.
c. Use MAIN DRIVE GEAR SEAL INSTALLER (Part
No. HD-41496) to gently tap seal into bore of case
until the outside of seal is flush with outer edge of
bore.
NOTE
It is acceptable to recess seal to about 0.030 in. (0.762 mm)
below outer edge of bore. Seal will be controlled by tool.
8. See Figure 6-54. Position retention collar next to end of
counter shaft with beveled side facing outward.
a. Apply several drops of LOCTITE 243 (blue) to last
few threads.
b. Insert screw (1) through retention collar (2) and
thread into end of shaft.
c. Place transmission in gear, and tighten TORX screw
(1) to 13-17 ft-lbs (18-23 Nm).
Figure 6-54. Countershaft Retainer
7691
1. TORX screw
2. Retention collar
3. Detent roller arm
4. Spring
3
1
2
4
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