CHRYSLER SERVICE MANUAL
TOROUE-FLITE TRANSMISSION—71
POWER TRAIN UNITS
(Fig. 98) -
INSTALLATION
105.
UNIT NO. 3—(FRONT CLUTCH AND INPUT
SHAFT ASSEMBLIES)—INSTALLATION
If when transmission
was
disassembled,
the
end clearance
was
found
to be
incorrect,
cor-
rection
can be
made
at
this time
by
selection
of proper input shaft thrust washer. To accom-
plish this,
use a
micrometer
and
measure
the
thickness
of the
thrust washer which
was re-
moved. Then, select
a
thicker or thinner washer
to give proper clearance. Thrust washers
are
available
in the
following thicknesses:
Part No. Thicknesses
1638669
1638670
1638671
1823872
.115"
to .117"
.097"
to .099"
.078"
to .080"
.059"
to .061"
Color
Natural
Black
Red
Orange
With input shaft thrust washer
in
position
and input shaft seal rings lubricated, start unit
UNIT
NO. 2
UNIT
NO. 3
through rear
of
transmission case,
as
shown
in Figure
55. By
supporting
and
keeping unit
centered
as
much
as
possible, guide through
bands
and
reaction shaft into position.
106.
UNIT
NO.
2—(SUN GEAR, REVERSE
PLANET PINION CARRIER, OVERRUN-
NING CLUTCH AND REAR CLUTCH
ASSEMBLIES)—INSTALLATION
Start unit through rear
of
transmission case.
Align identified locating hole
in
intermediate
support with threaded locating hole inside
of
transmission case,
as
shown
in
Figure
99. By
supporting
and
keeping unit centered
as
much
as possible, guide
it
through bands until
it
con-
tacts
the hub on the
front clutch. While push-
ing
in on
assembly, rock
sun
gear
to
engage
clutch plates
of
rear clutch
on hub of
front
clutch.
Be
careful thrust washer does
not
fall
out
of
place.
UNIT
NO. 1
56x630
Fig.
98—Power Train Units
IDENTIFIED LOCATING
HOLE
IN
INTERMEDIATE
SUPPORT
[THREADED LOCATING HOLEj
Fig.
99-lnstalling Unit No. 2
While rocking sun gear, make sure unit does
not bind
on
bands
or in
intermediate support.
Do
not use
excessive force when installing this
unit
so as to
prevent damage
to
clutch discs
in
rear clutch.
A
drift
may be
used
to
assist
in
alignment
of
intermediate locating holes.
Install
the
three intermediate support
lo-
cating bolts (Fig. 22), lockwashers, and tighten
to specifications.
Use
extreme care when
in-
stalling
the
locating bolt (inside
of
case)
to
prevent loss
of
lock washer. Check input shaft
and
sun
gear
for
free rotation.
107.
UNIT NO. 1—(OUTPUT
SHAFT,
KICKDOWN
PLANET PINION CARRIER, AND INTERME-
DIATE SHAFT ASSEMBLIES)—
INSTALLATION
Be sure reverse sun gear thrust washer (roller
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