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MDCW Carousel Plus W15
Conair MDCW Carousel Plus W15 User Manual
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Table of Contents
Table of Contents
3
I N T R O D U C T I O N
8
Purpose of the User Guide
8
P U R P O S E O F T H E U S E R G U I D E
8
How the Guide Is Organized
8
H O W T H E G U I D E I S O R G a N I Z E D
8
Your Responsibilities as a User
9
At T E N T I O N
10
R E a D T H I S S O N O O N E G E T S H U R T
10
ATTENTION: Read this so no One Gets Hurt
11
How to Use the Lockout Device
12
H O W T O U S E T H E L O C K O U T D E V I C E
12
D E S C R I P T I O N
13
Optional Self-Loading MDCW
14
Typical Applications
15
How It Works
17
How Conveying Works
19
MDCW Carousel Plus Dryer Options
22
I N S T a L L a T I O N
23
U N P a C K I N G T H E B O X E S
24
Unpacking the Boxes
24
P R E P a R I N G F O R I N S T a L L a T I O N
26
Preparing for Installation
26
I N S T a L L I N G T H E M D C W
27
Installing the MDCW
27
Connecting the Conveying Lines
28
C O N N E C T I N G T H E D E M a N D S E N S O R
29
Connecting the Demand Sensor
29
M O U N T I N G a L O a D E R O N T H E H O P P E R
29
Mounting a Loader on the Hopper
29
C O N N E C T I N G M a T E R I a L L I N E S F O R
30
S E L F - L O a D I N G ( O P T I O N a L )
30
S E L F - L O a D I N G ( O P T I O N a
31
Connecting the Main Power
32
Checking for Proper Air Flow
34
Connecting the Aftercooler
36
Testing the Installation
37
Using Communications
38
The MDCW Dryer: Control Panel DC-2
40
Control Function Flow Charts
41
How to Navigate the Menu Tree
41
MDCW Carousel Plus Dryer Control Functions
41
Control Function Descriptions
49
To Start Drying
75
To Stop Drying
76
Machine Loader Conveying
78
Setting High Setpoint Limits
82
Using Dewpoint Control
83
Using the Setback Feature
84
Setback Feature Guidelines
85
M a I N T E N a N C E
87
Preventative Maintenance Checklist
88
C H E C K I N G T H E D E W P O I N T
90
Checking the Dewpoint
90
C L E a N I N G T H E H O P P E R
92
Cleaning the Hopper
92
C L E a N I N G T H E P R O C E S S F I L T E R
93
Cleaning the Process Filter
93
C L E a N I N G T H E R E G E N E R a T I O N F I L T E R
95
Cleaning the Regeneration Filter
95
Cleaning the Conveying Filter
96
Cleaning the Vacuum Receiver
97
S C R E E N F I L T E R Cl E a N I N
98
F I L T E R ( O P T I O N a
99
Cleaning the Aftercooler Coils
100
Cleaning the Precooler Coils
101
Inspecting Hoses and Gaskets
101
Table of Contents
103
B E F O R E B E G I N N I N G
104
Before Beginning
104
Tr O U B L E S H O O T I N G
104
A F E W W O R D S O F C a U T I O N
105
A few Words of Caution
105
H O W T O I D E N T I F y T H E C a U S E O F a P R O B L E M
106
How to Identify the Cause of a Problem
106
S H U T D O W N a L a R M S
107
Shutdown Alarms
107
Pa S S I V E a L a R M
114
Passive Alarms
114
Dewpoint Troubleshooting
123
Poor Material Drying Troubleshooting
124
Replacing Fuses
129
Checking Heater Solid State Relays
130
Regeneration Heater Tube
132
Replacing the Heaters
132
Process Heater Tube
134
Replacing the Desiccant Wheel
136
Appendix
138
Before You Call
138
How to Contact Customer Service
138
We're here to Help
138
Equipment Guarantee
139
Performance Warranty
139
Warranty Limitations
139
Table of Contents
143
Description of Modbus Communications
145
Installing the Modbus Communication Hardware
146
Using the Modbus Parameter List
146
Description of Ethernet Communications
149
Installing the Ethernet Communication Hardware
150
Using the Ethernet Parameter List
151
Table of Contents
153
C O M M U N I C a T I O N H a R D W a R E
154
Installing the Devicenet Communication Hardware
154
Configuring the Devicenet Software
157
U S I N G T H E L E D S T a T U S I N D I C a T O R S
157
Using the LED Status Indicators
157
E D S Fi L E Pa R a M E T E R L I S T
158
EDS File Parameter List Configuration Options
158
I N S T a L L I N G T H E E D S Fi L E S
158
Installing the EDS Files
158
Adding the Gateway to the Scan List
160
A D D I N G T H E G a T E W a y T O T H E S C a N L I S T
161
E X P L I C I T L y W R I T I N G T O T H E G a T E W a y
163
Explicitly Writing to the Gateway
163
G a T E W a y Pa R a M E T E R L I S T
164
Gateway Parameter List
164
Description of SPI Communications
166
(Used on Dryers with DC-2 Controls
173
Appendix
173
Control Parameters
173
DC Plus Control Parameters
174
Related Drawings
175
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Conair MDCW Carousel Plus W15 Specifications
General
Brand
Conair
Model
MDCW Carousel Plus W15
Category
Dryer
Language
English
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