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CONCORD ELEVATOR INC.
CONCORD HORIZON ELEVATOR
INSTALLATION AND SERVICE MANUAL
TABLE OF CONTENTS PAGE
1 YEAR LIMITED WARRANTY .................................................................................................1
INTRODUCTION........................................................................................................................2
GENERAL SPECIFICATIONS...................................................................................................3
TOOLS AND MATERIALS REQUIRED.....................................................................................4
ELEVATOR TERMINOLOGY ....................................................................................................5
INSTALLATION SAFETY TIPS .................................................................................................7
PRELIMINARY CHECKS...........................................................................................................8
A. PRE-DELIVERY CHECKLIST..................................................................................................... 8
B. PRE-INSTALLATION CHECK .................................................................................................... 8
INITIAL INSTALLATION PROCEDURES..................................................................................9
PLACEMENT OF THE POWER UNIT ............................................................................................ 9
RAIL BRACKETS AND RAILS INSTALLATION............................................................................ 10
JACK UNIT AND UPSTAND INSTALLATION............................................................................... 14
SPLIT CYLINDER ASSEMBLY..................................................................................................... 16
PLUNGER ASSEMBLY................................................................................................................. 16
CYLINDER BARREL ASSEMBLY................................................................................................. 16
SHEAVE/GUIDE YOKE INSTALLATION...................................................................................... 17
LIFT CHANNEL UPRIGHTS (STILES) AND SLING ..................................................................... 18
HORIZON CAR TOP PROP (OPTIONAL) .................................................................................... 19
General................................................................................................................................... 19
Operation................................................................................................................................ 19
Storage ................................................................................................................................... 19
Deployment............................................................................................................................. 19
CABLE INSTALLATION ................................................................................................................ 21
CABLE HYDRAULIC INSTALLATION .......................................................................................... 22
HYDRAULIC INSTALLATION ....................................................................................................... 23
BLEEDING AIR FROM THE CYLINDER ...................................................................................... 26
PLATFORM INSTALLATION ........................................................................................................ 27
OVER AND UNDER TRAVEL....................................................................................................... 28
INSTALLING THE RAIL STOPS ................................................................................................... 28
ADJUSTING THE CABLES........................................................................................................... 28
HORIZON PIT PROP .................................................................................................................... 29
General................................................................................................................................... 29
Operation................................................................................................................................ 29
Storage ................................................................................................................................... 29
Deployment............................................................................................................................. 29
SETTING THE SAFETIES ............................................................................................................30
OVERSPEED GOVERNOR (OPTIONAL)..................................................................................... 31
ELECTRICAL INSTALLATION................................................................................................33
CONNECTING THE POWER SUPPLY ........................................................................................ 33
HALFWAY JUNCTION BOX ......................................................................................................... 34
2 SPEED SLIDING DOORS............................................... ERROR! BOOKMARK NOT DEFINED.
Landing Door Assembly............................................................ Error! Bookmark not defined.
Installing the Entrance Assembly.............................................. Error! Bookmark not defined.
Installing the Landing Doors ..................................................... Error! Bookmark not defined.
Installing the Safety Retainers.................................................. Error! Bookmark not defined.