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Corken Z2000 User Manual

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Installation, Operation
& Maintenance Manual
Z-Series Sliding Vane Pumps
Truck and Stationary
Model Z3200 Truck Pump
Model Z2000 Truck Pump
Model Z4200 Truck Pump
Model Z4500 Stationary Pump
Model Z3500 Truck and
Stationary Pump
Solutions beyond products...
Warning: (1) Periodic inspection and maintenance of Corken products is essential. (2) Inspection, maintenance and installation of Corken products
must be made only by experienced, trained and qualied personnel. (3) Maintenance, use and installation of Corken products must comply with
Corken instructions, applicable laws and safety standards (such as NFPA Pamphlet 58 for LP-Gas and ANSI K61.1-1972 for Anhydrous Ammonia).
(4) Transfer of toxic, dangerous, ammable or explosive substances using Corken products is at user’s risk and equipment should be operated
only by qualied personnel according to applicable laws and safety standards.
ORIGINAL INSTRUCTIONS ID105K

Questions and Answers:

Corken Z2000 Specifications

General IconGeneral
BrandCorken
ModelZ2000
CategoryWater Pump
LanguageEnglish

Summary

ATEX Conformity and Operational Safety

ATEX Directive Compliance

Information on compliance with ATEX directive for explosive atmospheres.

Z-Series Pump Principles and Features

Truck Pump Installation Overview

Installation Principles

General guidelines for optimal pump performance.

Truck Pump Installation Details

Truck Pump Operation

Transferring Liquid from Truck Tank

Step-by-step guide for full capacity transfer.

Stationary Pump Installation Guidelines

Stationary Pump Operation

Z-Series Pump Maintenance

Pump Maintenance Schedule

Table detailing daily, monthly, and 3-month checks.

Z-Series Seal Replacement Instructions

Seal Replacement Preparation

Steps before starting seal replacement, including depressurization.

Seal Assembly Installation Steps

Completing Seal Replacement

Repair/Rebuild Kits with Iron Seal Seat

Repair/Rebuild Kits with Silicon Carbide Seal Seat

Kit Contents for Z2000/ZH2000/ZX2000/ZXH2000

Lists components for silicon carbide seal seat repair kits.

Kit Contents for Z3200/ZH3200

Lists components for silicon carbide seal seat repair kits.

Kit Contents for Z3500

Lists components for silicon carbide seal seat repair kits.

General Assembly Instructions for Rebuild Kits

Pump Head and Bearing Assembly

Steps for assembling the pump head and bearings.

Rotor Shaft and Seal Installation

Procedures for installing the rotor shaft and seal components.

Appendix A: Model Identification Codes (Truck Pumps)

Appendix A: Model Identification Codes (Stationary Pumps)

Appendix B: Pump Specifications

Equipment Type, Applications, and Benefits

Overview of pump features and uses.

Operating and Material Specifications

Details on performance ranges and material compositions.

Appendix C: Performance Curves (Z2000/ZH2000/ZX2000/ZXH2000)

Appendix C: Performance Curves (Z3200/ZH3200)

Appendix C: Performance Curves (Z4200/ZH4200)

Capacity vs. Differential Pressure

Graphical data for pump performance.

Appendix C: Performance Charts

Delivery, Brake HP, and Torque Data

Tabular performance data for various models.

Appendix C: Performance Curves (Z3500)

Appendix C: Performance Curves (Z4500)

Capacity and Power Curves

Graphical data for pump performance.

Appendix E: Parts Details (Z/ZH/ZX/ZXH2000)

Appendix E: Parts Details (Z/ZH3200)

Appendix E: Parts Details (Z3500)

Appendix E: Parts Details (Z/ZH4200)

Appendix E: Parts Details (Z4500)

Appendix E: Parts Details (Hydraulic Adapter - Z2000/Z3200/Z3500)

Appendix E: Parts Details (Hydraulic Adapter - Z4200/Z4500)

Appendix F: V-Belt Selection (Stationary Pumps)

Appendix F: V-Belt Selection (Z4500)

Appendix G: Troubleshooting Guide

Common Pump Problems and Solutions

Addresses issues like low capacity and high differential pressure.

Appendix G: Troubleshooting Guide (Continued)

Advanced Troubleshooting Scenarios

Covers issues like pump noise, leaks, and seizing.

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