Danfoss VLT series Service Manual

VLT is a registered Danfoss trademark
9-3
Block diagram Spare part
Spare part name
Comments
Designator Number
(40 characters)
Spare Parts List D-frame Sizes
VLT5122
VLT5152
VLT5202
VLT5252
VLT5302
VLT5122F
VLT5152F
VLT5202F
VLT5252F
VLT5302F
VLT4152
VLT4202
VLT4252
VLT4302
VLT4352
VLT6152
VLT6172
VLT6222
VLT6272
VLT6352
VLT8152
VLT8202
VLT8252
VLT8302
VLT8352
Requirements Per Drive
380-500 VAC (380-460 VAC, 380-480 VAC)
V
LT5042
V
LT5052
V
LT5062
V
LT5072
V
LT5102
V
LT5122
V
LT5152
V
LT5202
V
LT5252
V
LT5302
V
LT5352
V
LT4102
V
LT4122
V
LT4152
V
LT4202
V
LT4252
V
LT4302
V
LT4352
V
LT4402
V
LT6102
V
LT6122
V
LT6152
V
LT6172
V
LT6222
V
LT6272
V
LT6352
V
LT6402
V
LT8052
V
LT8062
V
LT8072
V
LT8102
V
LT8122
V
LT8152
V
LT8202
V
LT8252
V
LT8302
V
LT8352
V
LT8402
Requirements Per Drive
525-690 VAC (525-600 VAC)
33
333
11111 11111 1
1
1
1
1
333 3
3
11111 11 11
111 111
22222 11111 11111
111
11
111
11 11111 11111
111
11 11111
111
11
333
33 11111 11
111
11
111
11
111 111
11 11111 22222 22222 11111 66
666
22222 22
111 111
11111
111
11 11222
333
3333
3333 1111
11111
11
1111
11111
11
1
1
1111
11
1
11
3333
33333
3
3
1111
11111
11
1111
111
1111
111
1111 1111
2222
22222
22
1111
11111
11
1111
11111
11
1111
1111
111
1111
1111
1
11
1111
11111
11
1111
11111
11
1111
1111
111
1111
11111
11
1111
11111
11
3333
3333
3
33
1111
11111
11
1111
111
1111
1111
111
1111
1111
111
1111 1111
1111
111
1111
11111
11
2222
22222
22
2222
22222
22
1111
11111
11
6666
666
6666
2222
22222
22
2222
222
1111 1111 1111
1111
111
1111
1111
1
1122
22
Fuses
FU1,2,3 176F8334 SPARE,FUSE,SEMI,350Amp
Mains fuse. Package of 1
FU1,2,3 176F8335 SPARE,FUSE,SEMI,630Am
p Mains fuse. Package of 1
FU1,2,3 176F8540 SPARE,Fuse,Semi,550Am
p Mains fuse. Package of 1
FU1,2,3 176F8539 SPARE,Fuse,Semi,200Am
p Mains fuse. Package of 1
FU4,5 176F8440 SPARE, FUSE, PWR PCA AN
D F
AN, 4A,PKG3,D Frame Power PCA and fan fuse. Package of 3
PCA11 176F8336 SPARE,FUSE,SOFTCHG
,20A
,PKG3,D Frame Softcharge fuse. Package of 3
Inductors and current sensors
L1 176F8337 SPARE,BUS INDUCTOR,VLT
5122 DC link inductor. 5122T5
L1 176F8338 SPARE,BUS INDUCTOR,VL
T5152 DC link inductor. 5152T5
L1 176F8339 SPARE,Bus Inductor,136uH
DC link inductor. 5202T5 and 5302T6/7
L1 176F8340 SPARE,Bus Inductor,109u
H DC link inductor. 5252T5 and 5352T6/7
L1 176F8341 SPARE,BUS INDUCTOR,VL
T53
02 DC link inductor. 5302T5
L1 176F8536 Spare,Bus Inductor,350uH
DC link inductor. 5042-5122T6/7
L1 176F8537 Spare,Bus Inductor,250uH
DC link inductor. 5152T6/7
L1 176F8538 Spare,Bus Inductor,195uH
DC link inductor. 5202-5252T6/7
L2,3,4 176F8342 SPARE,I-SENSOR,300 Am
p Motor current sensor, 300 amp. 5122-5252T
5 and 5042-5252T6/7
L2,3,4 176F8343 SPARE,I-SENSOR,500 Am
p Motor current sensor, 500 amp. 5302T5 and 5
352T
6/7
TR1 176F8344 SPARE,FAN TRANSFORMER
A
SSY,500V Fan transfomer. T4/5 drives. Includes cables a
nd
plug
TR1 176F8535 SPARE,Fan Transformer ASSY,
690V,400VA Fan transfomer. T6/7 drives. Includes cables a
nd plug
Disconnects
SW1 176F8345 SPARE,DISCONNECT SW,20
0A,600V,D1 Frane Disconnect switch. 5122-5152T5 and 5042-515
2T6/7
176F8346 SPARE,DISCONNECT HAN
DLE,ROD,D1 Frame Disconnect switch handle for 200 Amp disco
nnect
SW1 176F8347 SPARE,DISCONNECT SW
,400A,
600V,D2 Frame Disconnect switch
176F8348 SPARE,DISCONNECT HAN
DL
E,ROD,D2 Frame Disconnect switch/handle connection rod for 4
0
0 Amp disconnect
Cables
CBL 1,2 176F8362 SPARE,CABLE,CONTROL PC
A, 30PIN,VLT5122-5303 Cables between control card and interface card
CBL 3 176F8360 SPARE,CABLE,INTF PCA, 3
0PIN,VLT5122-5302 Cable between interface card and power card
CBL 4 176F8361 SPARE,CABLE,INTF PCA,
44PIN,VLT5122-5302 Cable between interface card and power card
CBL 5 176F8349 SPARE,CABLE,I-SENSE,D
2 Frame Wire harness from power card to current senso
rs
CBL 5 176F8541 SPARE,Cable,I-Sense,D1 F
r
ame
Wire harness from power card to current senso
rs
CBL 8 176F8359 SPARE,CABLE,HS FAN,D2 F
ra
me Wire harness from power card to fan transforme
r
CBL 8 176F8542 SPARE,Cable,HS Fan,D1
Fra
me Wire harness from power card to fan transfor
me
r
CBL9 176F8354 SPARE,CABLE,SOFTCHG
RST PRIME,D Frame AC voltage from softcharge to power card
CBL12 176F8358 SPARE,CABLE,DOOR FA
N,D Frame Wire harness to door/top fan
CBL13 176F8357 SPARE,CABLE,SCR,D2 F
rame Wire harness from power card to SCR
CBL13 176F8544 SPARE,Cable,SCR,D1 Frame
Wire harness from power card to SCR
CBL14 176F8356 SPARE,CABLE,UDC LINK,D
F
rame Voltage from DC Bus to power card
CBL16 176F8350 SPARE,CABLE,GATE DR
IVE,
D2 Frame Ribbon cable from power card to gate drive ca
rd
CBL16 176F8363 SPARE,CABLE,GATE DR
IVE,D1
Frame Ribbon cable from power card to gate drive card
CBL17, 18, 19 176F8351 SPAR
E,CABLE,IBGT GATE,D2 Frame
Wire harness from gate drive card to IGBT gate re
si
stor card. One per phase
CBL17, 18, 19 176F8364 SPAR
E,
CABLE,GATE RES,D1 Frame
Wire harness from gate drive card to IGBT g
ate re
sistor card. One per phase
CBL20 176F8352 SPARE,CABLE,IBGT TEMP,
VL
T5122-5302
CBL21 176F8365 SPARE,CABLE,BRAKE IGBT
,D1 Frame Wire harness from gate drive card to brake IG
BT gate resistor.
CBL21 176F8368 SPARE,CABLE,BRAKE IG
BT,D2 Frame Wire harness from gate drive card to brake IGBT
ga
te resistor.
CBL22 176F8366 SPARE,CABLE,BRAKE PO
WER PLUS,D1 Frame Cable from brake IGBT to brake terminal
CBL22 176F8369 SPARE,CABLE,BRAKE POW
ER PL
US,D2 Frame Cable from brake IGBT to brake terminal
CBL23 176F8367 SPARE,CABLE,BRAKE POW
E
R MINUS,D1 Frame Cable from brake IGBT to brake terminal
CBL23 176F8370 SPARE,CABLE,BRAKE PO
W
ER MINUS,D2 Frame Cable from brake IGBT to brake terminal
CBL 24 176F8353 SPARE,CABLE,SOFTCHG
RST,D2 Frame AC voltage from softcharge to power card
CBL 24 176F8543 SPARE,Cable,Softchg RST,
D1
F
rame Wire harness from input power to softcharge ass
embly
CBL25 176F8355 SPARE,CABLE,SOFTCHG
DC LINK,D Frame Wire harness from softcharge to DC bus
Terminals, Labels, Insulators
TB1,2 176F8371 SPARE,TERMINAL INSUL,MA
INS,MOTOR,VLT5122-5302 Mains a
nd m
otor terminals insulation block. Includes fasten
ers
TB3,4 176F8372 SPARE,TERMINAL INSU
L, BR
K,LD SHR,VLT5122-5303 Load share terminals insulation block. Includ
es fasteners
TB1,2,3,4 176F8373 SPARE,LABEL SET,TERMI
NAL BL
K,VLT5122-5302
Mains, motor, load share, and brake terminal
block
label set.
TB1,2 (BB10 ) 176F8374 SPAR
E,BB,TERMINAL,MAINS,MOTOR,VLT5122-5152
Mains and motor terminals. Includes fastener
s
TB1,2 (BB33 ) 176F8375 SPAR
E,
BB,TERMINAL,MAINS,MOTOR,VLT5202-530
2
Mains and motor terminals. Includes fasteners
TB3 (BB13 ) 176F8395 SPARE,BB,TERMINAL,LS,
BK,V
LT5122-5302
Brake terminals. Includes fasteners
TB4 (BB16 ) 176F8395 SPARE,BB,TERMINAL,LS,BK
,VLT5122-5302
Load share terminals
TB4 (BB38 ) 176F8399 SPARE,BB,TERMINAL,LS,LT,
VLT5202-5302 Load share terminal - left. Includes fasteners
TB4 (BB37 ) 176F8404 SPARE,BB,TERMINAL,LS,R
T,VLT5202-5302 Load share terminal - right. Includes fastene
rs
PCA3 176F8470 SPARE, INSUL, MYLAR, I
F BOARD, VLT5122-5302 Mylar insulator for Interface PCA manufactured pr
io
r to week 33, 2004
176F3330 SPARE, Insul, Mylar, IGBT
,Bus,D2 Frame Mylar insulator under IGBT input bus bar asse
mb
lie
s
176F8545 SPARE,Insul, Mylar, IGBT, Bu
s, D
1 Frame
Mylar insulator under IGBT input bus bar asse
mb
lies
176F8546 SPARE,Insul,between mains fu
se
,T6/7
Insulator between mains fuses.
176F8547 SPARE,Insul,IGBT snubb
er ca
p support
Mounts between IGBT and snubber capacito
r. One per IGBT module

Danfoss VLT series Specifications

General

Series	VLT
Category	DC Drives
Output Voltage	0-100% of input voltage
Protection Features	Overvoltage, Undervoltage, Overcurrent, Overtemperature, Short Circuit, Ground Fault
Communication Interfaces	Profibus, CANopen
Enclosure Rating	IP20, IP21, IP55, IP66
Cooling Method	Forced Air Cooling, Convection Cooling
Control Mode	Sensorless Vector, Closed Loop Vector
Ambient Temperature	-10°C to +50°C (14°F to 122°F)