Danfoss VLT series Service Manual

9-2
VLT is a registered Danfoss trademark
Spare Parts List D-frame Sizes
Block diagram Spare part
Spare part name
Comments
Designator Number (40 characters)
PCAs
PCA 2 176F8300 Spare,BCC INTERFACE PCA, VLT5122 Interface Card: between Control Card and Power Card
PCA 2 176F8301 Spare,BCC INTERFACE PCA, VLT5152 Interface Card: between Control Card and Power Card
PCA 2 176F8302 Spare,BCC INTERFACE PCA, VLT5202 Interface Card: between Control Card and Power Card
PCA 2 176F8303 Spare,BCC INTERFACE PCA, VLT5252 Interface Card: between Control Card and Power Card
PCA 2 176F8304 Spare,BCC INTERFACE PCA, VLT5302 Interface Card: between Control Card and Power Card
PCA 2 176F8511 Spare,BCC Interface PCA,VLT5042T7 Interface Card: between Control Card and Power Card
PCA 2 176F8512 Spare,BCC Interface PCA,VLT5052T7 Interface Card: between Control Card and Power Card PCA 2 176F8513 Spare,BCC Interface PCA,VLT5062T7 Interface Card: between Control Card and Power Card PCA 2 176F8514 Spare,BCC Interface PCA,VLT5072T6/7 Interface Card: between Control Card and Power Card
PCA 2 176F8515 Spare,BCC Interface PCA,VLT5102T6/7 Interface Card: between Control Card and Power Card
PCA 2 176F8516 Spare,BCC Interface PCA,VLT5122T6/7 Interface Card: between Control Card and Power Card PCA 2 176F8517 Spare,BCC Interface PCA,VLT5152T6/7 Interface Card: between Control Card and Power Card
PCA 2 176F8518 Spare,BCC Interface PCA,VLT5202T6/7 Interface Card: between Control Card and Power Card
PCA 2 176F8519 Spare,BCC Interface PCA,VLT5252T6/7 Interface Card: between Control Card and Power Card
PCA 2 176F8520 Spare,BCC Interface PCA,VLT5302T6/7 Interface Card: between Control Card and Power Card
PCA 2 176F8521 Spare,BCC Interface PCA,VLT5352T6/7 Interface Card: between Control Card and Power Card PCA 3 176F8313 Spare,POWER PCA,CC,VLT5122-5302 Power PCA does not include the I-Scaling PCA PCA 3 176F8411 Spare,POWER PCA,VLT5122-5302 Power PCA does not include the I-Scaling PCA. Not Coated
PCA 3 176F8524 Spare,Power PCA,CC,VLT5122-5352T6/7 Power Card, does not include the I-Scaling Card
PCA 4 176F8308 Spare,I-Scaling PCA, 4.54 Ohm Current Scaling PCA. Installs on Power PCA. 5122T5 and 5152T6/7
PCA 4 176F8309 Spare,I-Scaling PCA,3.79 Ohm Current Scaling PCA. Installs on Power PCA. 5152T5 PCA 4 176F8310 Spare,I-Scaling PCA, 3.10 Ohm Current Scaling PCA. Installs on Power PCA. 5202T5 and 5202-5252T6/7
PCA 4 176F8311 Spare,I-Scaling PCA, 2.56 Ohm Current Scaling PCA. Installs on Power PCA. 5252T5 and 5302T6/7
PCA 4 176F8312 Spare,I-Scaling PCA, 5.10 Ohm Current Scaling PCA. Installs on Power PCA. 5302T5 and 5352T6/7 PCA 4 176F8525 Spare,I-Scaling PCA,5.85 Ohm Current Scaling PCA. Installs on Power PCA. 5042-5122T6/7
PCA 5 176F8305 Spare.Gate Drive PCA,CC,D Frame Gate Drive PCA, conformal coated. 5122-5302T5 and 5122-5352T6/7 PCA 8 176F8307 Spare, HF PCA, VLT5122-5302 High Frequency PCA
PCA 8 176F8523 Spare,HF PCA,VLT5122-5352T6/7 High Frequency PCA
PCA11 176F8306 Spare,SOFTCHARGE PCA,CC,VLT5122-5302 Softcharge PCA. Includes metal mounting bracket PCA11 176F8522 Spare,Softcharge PCA,CC,VLT5122-5302T6/7 Softcharge PCA, Includes metal mounting bracket PCA9, 10 176F8510 Spare, Balance PCA,VLT5122-5302T4/5 Capacitor Bank balance card, included in capacitor bank spare part PCA9, 10 176F8526 Spare,Balance PCA,VLT5122-5352T6/7 Capacitor Bank balance card, included in capacitor bank spare part
VLT5122
VLT5152
VLT5202
VLT5252
VLT5302
VLT5122F
VLT5152F
VLT5202F
VLT5252F
VLT5302F
VLT4152
VLT4202
VLT4252
VLT4302
VLT4352
VLT6152
VLT6172
VLT6222
VLT6272
VLT6352
VLT8152
VLT8202
VLT8252
VLT8302
VLT8352
1
1
1
1
1
111 1
1
111 1 1 1
1
1
1
1
111 1 1 111 1
1
111 1
1
111 2
2
Requirements Per Drive
380-500 VAC (380-460 VAC, 380-480 VAC)
V
LT5042
V
LT5052
V
LT5062
V
LT5072
V
LT5102
V
LT5122
V
LT5152
V
LT5202
V
LT5252
V
LT5302
V
LT5352
V
LT4102
V
LT4122
V
LT4152
V
LT4202
V
LT4252
V
LT4302
V
LT4352
V
LT4402
V
LT6102
V
LT6122
V
LT6152
V
LT6172
V
LT6222
V
LT6272
V
LT6352
V
LT6402
V
LT8052
V
LT8062
V
LT8072
V
LT8102
V
LT8122
V
LT8152
V
LT8202
V
LT8252
V
LT8302
V
LT8352
V
LT8402
1
1
1
1
1
1
1
1
1
1
1
1111
1111
111
1
11
1
1
1111
11
1111
1111
111
1111
1111
111
11111111
111
1111
1112
222
Requirements Per Drive
525-690 VAC (525-600 VAC)
Semiconductors
IGBT1, PCA 6
176F8451 SPARE, IGBT KIT, VLT5122T4/5
Includes: IGBT, gate PCA, fasteners, gate cables, and thermal pad
IGBT1, PCA 6 176F8452 SPARE, IGBT KIT, VLT5152T4/5
Includes: IGBT, gate PCA, fasteners, gate cables, and thermal pad
IGBT1,2 PCA 6, 7 176F8453 SPARE, IGBT KIT, VLT5202-5252T4/5
Includes: Two IGBTs, gate PCAs, fasteners, gate cables, and thermal pad
IGBT1,2 PCA 6, 7
176F8454 SPARE, IGBT KIT, VLT5305T4/5
Includes: Two IGBTs,
g
ate PCAs, fasteners,
g
ate cables, and thermal
p
ad
IGBT1,2 PCA 6, 7 176F8527 Spare,IGBT Kit,300A,1700V
Includes: IGBT, gate PCA, fasteners, and themal pad. Note quantity required
IGBT1,2 PCA 6, 7 176F8528 Spare,IGBT Kit,450A,1700V
Includes: IGBT, gate PCA, fasteners, and themal pad. Note quantity required
IGBT3,4 PCA 13, 14 176F8316 SPARE,IGBT Kit,BRK,VLT5122-VLT5302
Includes: IGBT, gate PCA, fasteners, and themal pad. Note quantity required
SCR1,2,3 176F8317 SPARE,SCR/DI KIT,160A, 1600V Includes:SCRs, fasteners, and thermal pad. Note quantity required SCR1,2,3 176F8318 SPARE,SCR/DI KIT,175A, 1600V Includes:SCRs, fasteners, and thermal pad. Note quantity required SCR1,2,3 176F8319 SPARE,SCR/DI KIT,250A, 1600V Includes:SCRs, fasteners, and thermal pad. Note quantity required SCR1,2,3 176F8320 SPARE,SCR/DI KIT,330A, 1600V Includes:SCRs, fasteners, and thermal pad. Note quantity required SCR1,2,3 176F8529 Spare SCR/Di Kit, 160 Amp, 2200V Includes: SCR module, fasteners, and thermal pad. Note quantity required
SCR1,2,3 176F8530 Spare SCR/Di Kit, 280 Amp, 2200V Includes: SCR module, fasteners, and thermal pad. Note quantity required
1
1
11
1
112 2 2 33
3
3
3
1111
11 22
12
2
1111
1112
222
3333
3333
333
Resistors
TH1 176F8321 SPARE,Thermistor ASSY,D Frame Heat sink thermistor. Includes cable assembly.
R1+CBL26 176F8322 SPARE,Softcharg Res ASSY,27 Ohm,110W Soft charge resistor assembly. Includes cable assembly. R1+CBL26 176F8531 SPARE,Softcharg Res ASSY,68 Ohm,110W Soft charge resistor assemby. Includes cable assembly
Ca
p
acitors
C2,3,4,5,6,7 176F8323 SPARE,CAP,IGBT Snubber,1000V,1.5uF IGBT snubber caps mounted on the IGBT modules. Note quantity required. C2,3,4,5,6,7 176F8534 SPARE,CAP,IGBT Snubber,1250V,1uF IGBT snubber caps mounted on the IGBT modules. Note quantity required.
CBANK1 or 2 +PCA9 and 10
176F8324 SPARE,CAP BANK,450V,4CAP
Capacitor bank. Note quantity required. Replaces 410 VDC capacitors where applicable. Includes Balance Card
CBANK1 or 2 +PCA9 and 10 176F8325 SPARE,CAP BANK,450V,6CAP
Capacitor bank. Note quantity required. Replaces 410 VDC capacitors where applicable.
Includes Balance Card
CBANK1 or 2 +PCA9 and 10 176F8532 Spare,Cap Bank,4 cap,T6/7
Capacitor bank, includes the Balance Card. Note quantity required.
CBANK1 or 2 +PCA9 and 10
176F8533 Spare,Cap Bank,6 cap,T6/7 Capacitor bank, includes the Balance Card. Note quantity required.
Fans
F1+C1+CBL11 176F8329 SPARE, HS FAN ASSY,D Frame
Heat sink fan assembly. Includes fan, fan box, capacitor, gasket, cables
F2 176F8330 SPARE,DOOR FAN KIT,D Frame Door fan kit. Includes fan, grills, support, fasteners
176F8331 SPARE,DOOR VENT KIT,D Frame Door fan vent kit. Includes grill, support, fasterners 176F8332 SPARE,DOOR FAN FILTER,PKG 10,D Frame Door fan filters. Package of 10.
F2 176F8333 SPARE,DOOR/TOP FAN, D Frame Door or top fan. Includes fan only
111 1 1 111 1 1 336 6 6 12
1 (upper)
11
1 (lower)
111 1 1
IP21/54 IP21/54 IP21/54 IP21/54 IP21/54 IP21/54 IP21/54 IP21/54 IP21/54 IP21/54
IP54 IP54 IP54 IP54 IP54
111 1 1
1111
1111
111
1111
1111
111
3333
3336
666
1111
11 2
2 1 (upper)
1
1 (lower)
2
1111
1111
111
IP21/54 IP21/54 IP21/54 IP21/54 IP21/54 IP21/54 IP21/54 IP21/54 IP21/54 IP21/54 IP21/54
IP21/54 IP21/54 IP21/54 IP21/54
IP21/54 IP21/54 IP21/54 IP21/54 IP21/54 IP21/54 IP21/54
IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54
1111
1111
111

Danfoss VLT series Specifications

General

Series	VLT
Category	DC Drives
Output Voltage	0-100% of input voltage
Protection Features	Overvoltage, Undervoltage, Overcurrent, Overtemperature, Short Circuit, Ground Fault
Communication Interfaces	Profibus, CANopen
Enclosure Rating	IP20, IP21, IP55, IP66
Cooling Method	Forced Air Cooling, Convection Cooling
Control Mode	Sensorless Vector, Closed Loop Vector
Ambient Temperature	-10°C to +50°C (14°F to 122°F)