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Danfoss VLT series Service Manual

Danfoss VLT series
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VLT is a registered Danfoss trademark
9-5
Spare Parts List E-frame Sizes
Block diagram
Spare part
Spare part name
Comments
Designator
Number
(40 characters)
PCAs
PCA 2 176F8551 Spare,Interface PCA,CC,5352T5
Interface Card: between Control Card and Power Card, conformal c
oated
PCA 2 176F8552 Spare,Interface PCA,CC,5452T5
Interface Card: between Control Card and Power Card, confor
ma
l coated
PCA 2 176F8553 Spare,Interface PCA,CC,5502T5
Interface Card: between Control Card and Power Card, confor
mal coated
PCA 2 176F8611 Spare,Interface PCA,CC,5552T5
Interface Card: between Control Card and Power Card, confor
mal c
oated
PCA 2 176F8462 Spare,Interface,PCA,CC,5402T7
Interface Card: between Control Card and Power Card, co
nf
ormal coated
PCA 2 176F8464 Spare,Interface,PCA,CC,5502T7
Interface Card: between Control Card and Power Card, conf
ormal c
oated
PCA 2 176F8465 Spare,Interface,PCA,CC,5602T7
Interface Card: between Control Card and Power Card, conf
orm
a
l coated
PCA 3 176F8313 Spare,Power PCA,CC,VLT5122-5302
Power Card, does not include I-Scaling Card, conformal c
oated
PCA 3 176F8524 Spare,Power PCA,CC,VLT5122-5352T
6/7 Power Card, does not include I-Scaling Card, conformal coated
PCA 4 176F8554 Spare,I-Scaling PCA,4.21 Ohm
Current Scaling Card, 5353T5
PCA 4 176F8311 Spare,I-Scaling PCA,2.56 Ohm
Current Scaling Card, 5452-5502T5, 5602T7
PCA 4 176F8308 Spare,I-Scaling PCA,4.54 Ohm
Current Scaling Card, 5402T7
PCA 4 176F8309 Spare,I-Scaling PCA,3.79 Ohm
Current Scaling Card, 5502T7
PCA 5 176F8305 Spare,Gate Drive PCA,CC,D Frame
Gate Drive Card, conformal coated,
PCA 9 176F8307 Spare,HF PCA,VLT5122-5302T4/5
High Frequency Card
PCA 9 176F8523 Spare,HF PCA,VLT5122-5352T6/7
High Frequency Card
PCA12 176F8555 Spare,Softcharge PCA,CC,T5,E1 Frame
Softcharge Card, conformal coated
PCA12 176F8466 Spare,Softcharge PCA,CC,T7,E1 Frame
Softcharge Card, conformal coated
PCA10,11 176F8510 Spare, Balance PCA,VLT5122-5302T4/5
Capacitor Bank balance card, included in capacitor bank spare p
art
PCA10,11 176F8526 Spare,Balance PCA,VLT5122-5352T6/
7
Capacitor Bank balance card, included in capacitor bank sp
are p
art
Semiconductors
IGBT1,2,3 PCA 6,7,8 176F8556 Spare, IGBT K
it,300A,1200V,E1 Frame IGBT, gate PCA, fasteners, and thermal pad (1 per phase)
IGBT1,2,3 PCA 6,7,8 176F8557 Spare, IG
BT Kit,450A,1200V,E1 Frame
IGBT, gate PCA, fasteners, and thermal pad (1 per phase)
IGBT1,2,3 PCA 6,7,8 176F8432 Spare,IGBT
Kit,300A,1700V,E1 Frame
IGBT, gate PCA, fasteners, and thermal pad (1 per phase)
IGBT1,2,3 PCA 6,7,8 176F8433 Spare,IGBT K
it,450A,1700V,E1 Frame IGBT, gate PCA, fasteners, and thermal pad (1 per phase)
IGBT4,5 PCA13,14 176F8316 Spare,IGBT Kit,BRK,VLT5122-VLT5302
IGBT, gate PCA, fasteners, and thermal pad (2 per drive)
SCR1,2,3 176F8558 Spare,SCR Kit,500A,1600V,E1 Frame
SCRs, fasteners, and thermal pad. Note: does not include D
iode. (1 per phase)
D1,2,3 176F8559 Spare,Diode Kit,600A,1600V,E1 Frame
Diode, fasteners, and thermal pad. Note, does not includ
e S
CR. (1 per phase)
SCR1,2,3 176F8434 Spare,SCR Kit,430A,2200V,E1 Frame
SCRs, fasteners, and thermal pad. Note: does not include
Diode. (1
per phase)
D1,2,3 176F8435 Spare,Diode Kit,540A,2200V,E1 Frame
Diode, fasteners, and thermal pad. Note, does not include S
CR
. (1 per phase)
Resistors
TH1 176F8321 SpareThermistor ASSY,D Frame
Heat sink thermistor, includes cable assembly
R1 176F8560 Spare,Softcharg Res ASSY,27 Ohm,155
W
Soft charge resistor, includes cable assembly
R1 176F8467 Spare,Softcharg Res ASSY,68 Ohm,155W
Soft charge resistor, includes cable assembly
Capacitors
C2,3,4,5,6,7,8,9,10 176F8323 Spare,CAP,IGBT Snubber,1000V,1.5uF
IGBT snubber caps, mount on IGBT Modules (3 per IGBT mod
ule)
C2,3,4,5,6,7,8,9,10 176F8534 Spare,CAP,IGBT Snubber,1250V,1uF
IGBT snubber caps, mount on IGBT Modules (3 per IGBT
module)
CBANK1 or 2 +PCA10 and 11
176F8561 Spare,CAP Bank,6Cap,T5
Capacitor bank, includes Balance PCA
CBANK1 or 2 +PCA10 and 11
176F8562 Spare,CAP Bank,8Cap,T5
Capacitor bank, includes Balance PCA
CBANK1 or 2 +PCA10 and 11
176F8468 Spare,CAP Bank,8Cap,T7
Capacitor bank, includes Balance PCA
Fans
F1+C1 176F8578 Spare, HS Fan Assy,5352T5
Heat sink fan assembly. Includes fan, fan box, capacitor, ga
sket, cables (1 per drive)
F1+C1 176F8579 Spare,HS Fan Assy,5452-5502
Heat sink fan assembly. Includes fan, fan box, capacitor, ga
sk
et, cables (1 per drive)
F2, F3 176F8330 Spare,Door Fan Kit,D Frame
Door fan kit. Includes fan, grills, support, fasteners (2 per drive
)
176F8331 Spare,Door Vent Kit,D Frame
Door fan vent kit. Includes grill, support, fasterners (2 per drive)
176F8332 Spare,Door Fan Filter,PKG 10,D Frame
Door fan filters. Package of 10.
176F8333 Spare,Door/Top Fan,D Frame
Door fan, fan only (2 per drive)
176F8333 Spare,Door/Top Fan,D Frame
Top fan, fan only (1 per drive)
F4 176F8612 Spare,Fuse Fan,Input Plate,E Frame
Input fuse fan for units with RFI Filter and Mains Fuse
V
LT5352
V
LT5452
V
LT5502
V
LT5552
V
LT5402
V
LT5502
V
LT5602
V
LT5352F
V
LT5452F
V
LT5502F --- --- --- ---
V
LT4452
V
LT4502
V
LT4602
V
LT4652
V
LT4502
V
LT4602
V
LT4652
V
LT6402
V
LT6502
V
LT6552
V
LT6602
V
LT6502
V
LT6602
V
LT6652
V
LT8452
V
LT8502
V
LT8602
V
LT8652
V
LT8502
V
LT8602
V
LT8652
1 --- --- --- --- --- ---
--- 1 --- --- --- --- ---
--- --- 1 --- --- --- ---
--- --- --- 1 --- --- ---
--- --- --- --- 1 --- ---
--- --- --- --- --- 1 ---
--- --- --- --- --- --- 1
1 1 1 1 --- --- ---
--- --- --- --- 1 1 1
1 --- --- --- --- --- ---
--- 1 1 1 --- --- 1
--- --- --- --- 1 --- ---
--- --- --- --- --- 1 ---
1111
1 1 1
1 1 1 1 --- --- ---
--- --- --- --- 1 1 1
1 1 1 1 --- --- ---
--- --- --- --- 1 1 1
2 2 2 2 --- --- ---
--- --- --- --- 2 2 2
3 --- --- --- --- --- ---
--- 3 3 3 --- --- ---
--- --- --- --- 3 --- ---
--- --- --- --- --- 3 3
2222
2 2 2
3 3 3 3 --- --- ---
3 3 3 3 --- --- ---
--- --- --- --- 3 3 3
--- --- --- --- 3 3 3
1111
1 1 1
1 1 1 1 --- --- ---
--- --- --- --- 1 1 1
9 9 9 9 --- --- ---
--- --- --- --- 9 9 9
2 1 --- --- --- --- ---
--- 1 2 2 --- --- ---
--- --- --- --- 2 2 2
1 --- --- --- 1 --- ---
--- 1 1 1 --- 1 1
IP21/IP54 IP21/IP54 IP21/IP54 IP21/IP54
IP21/IP54 IP21/IP54 IP21/IP54
IP21/IP54 IP21/IP54 IP21/IP54 IP21/IP54
IP21/IP54 IP21/IP54 IP21/IP54
IP21/IP54 IP21/IP54 IP21/IP54 IP21/IP54
IP21/IP54 IP21/IP54 IP21/IP54
IP21/IP54 IP21/IP54 IP21/IP54 IP21/IP54
IP21/IP54 IP21/IP54 IP21/IP54
IP00 IP00 IP00 IP00
IP00 IP00 IP00
1 1 1 1 --- --- ---
Requirements Per Drive
525-690 VAC
Requirements Per Drive
380-500 VAC

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Danfoss VLT series Specifications

General IconGeneral
SeriesVLT
CategoryDC Drives
Output Voltage0-100% of input voltage
Protection FeaturesOvervoltage, Undervoltage, Overcurrent, Overtemperature, Short Circuit, Ground Fault
Communication InterfacesProfibus, CANopen
Enclosure RatingIP20, IP21, IP55, IP66
Cooling MethodForced Air Cooling, Convection Cooling
Control ModeSensorless Vector, Closed Loop Vector
Ambient Temperature-10°C to +50°C (14°F to 122°F)

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