Danfoss VLT series Service Manual

9-6
VLT is a registered Danfoss trademark
Spare Parts List E-frame Sizes
Block diagram
Spare part
Spare part name
Comments
Designator
Number
Fuses
FU1,2,3 176F8591 Spare,Fuse,Semi,700Amp
Mains fuse. Package of 1
FU1,2,3 176F8592 Spare,Fuse,Semi,900Amp
Mains fuse. Package of 1
FU4 176F8440 Spare,Fuse,PPCA,Fan,4A,PKG3,D Frame Fan Fuse, 4 amp. Package of 3 FU4 176F8609 Spare,Fuse,Fan,15A,PKG3,5452-5502 Fan Fuse, 15 amp. Package of 3
FU5 176F8440 Spare,Fuse,PPCA,Fan,4A,PKG3,D Frame DC Bus Fuse, 4 amp. Package of 3 PCA12 176F8336 Spare,Fuse,Softchg,20A,PKG3,D Frame Softcharge fuse. Package of 3
Inductors and current sensors
L1 176F8564 Spare,Bus Inductor,62uH
DC link inductor, (1 per drive) includes flexible bus bars
L1 176F8565 Spare,Bus Inductor,51uH
DC link inductor, (1 per drive) includes flexible bus bars
L1 176F8469 Spare,Bus Inductor,73uH
DC link inductor, (1 per drive) includes flexible bus bars
L2,3,4 176F8343 Spare,I-Sensor,500Amp
Motor current sensor, (1 per phase)
L2,3,4 176F8563 Spare,I-Sensor,1000A
Motor current sensor, (1 per phase)
TR1 176F8566 Spare,Fan Transformer Assy,5352T5
Fan transformer, 5352 T5 units
TR1 176F8567 Spare,Fan Transformer ASSY,1500VA
Fan transfomer, 5452-5502 T5 units
L5 176F8577 Spare,HS Fan Inductor Assy,E1 Frame Fan inductor, 5452-5502 T5, 5502-5602 T7 TR1 176F8535 Spare,Fan Transformer ASSY,690V,400VA Fan Transformer, 5402 T7 units
TR1 176F8471 Spare,Fan Transformer Assy,E1,T7
Fan Transformer, 5502-5602 T7
Disconnects
SW1 176F8593 SPARE,Disc SW,600A,600V,E1 Frame Disconnect switch, VLT 5352 SW1 176F8594 SPARE,Disc SW,800A,600V,E1 Frame Disconnect switch, VLT 5452-5502
176F8348 SPARE,Disconnect Handle,Rod,D2 Frame Disconnect switch handle amd connecting rod
Cables
CBL 1,2 176F8362 SPARE,Cable,Control PCA, 30pin,
Cables between control card and interface card
CBL 3 176F8360 SPARE,Cable,Intf PCA, 30pin,VLT5122-5302 Cable between interface card and power card
CBL 4 176F8361 SPARE,Cable,Intf PCA, 44pin,VLT5122-5302 Cable between interface card and power card CBL 5 176F8568 SPARE,Cable,I-Sense,5352T5
Wire harness from power card to current sensors
CBL 5 176F8569 SPARE,Cable,I-Sense,5452-5502 Wire harness from power card to current sensors CBL 9 176F8570 SPARE,Cable,Softchg RST Prime,E1 Frame AC voltage from softcharge to power card CBL12 176F8571 SPARE,Cable,Fan,5352T5,IP00
Wire harness for all the AC fans on IP00 units (1 per drive)
CBL12 176F8572 SPARE,Cable,Fan,5352T5,IP21/IP54 Wire harness for all the AC fans on IP21/IP54 units (1 per drive) CBL12 176F8573 SPARE,Cable,Fan,5452-5502,IP00
Wire harness for all the AC fans on IP00 units (1 per drive)
CBL12 176F8574 SPARE,Cable,Fan,5452-5502,IP21/IP54 Wire harness for all the AC fans on IP21/IP54 units (1 per drive) CBL13 176F8575 SPARE,Cable,SCR,E1 Frame
Wire harness from power card to SCR
CBL14 176F8576 SPARE,Cable,Powercard DClink,E1 Frame Voltage from DC Bus to power card
CBL15 176F8580 SPARE,Cable,RFI Switch,E1 Frame
Wire from gate drive card to RFI filter for RFI switch control
CBL16 176F8581 SPARE,Cable,Gate Drive,16pin,E1 Frame Ribbon cable from power card to gate drive card
CBL17, 18, 19 176F8582 SPARE,Cable,IGBT Gate,E1 Frame Wire harness from gate drive card to IGBT gate resistor card. One per phase CBL21 176F8583 SPARE,Cable,Brake IGBT,E1 Frame Wire harness from gate drive card to brake IGBT gate resistor.
CBL24 176F8584 SPARE,Cable,Softchg RST,E1 Frame Wire harness from input power to softcharge assembly CBL25 176F8585 SPARE,Cable,Softchg DC Link,E1 Frame Wire harness from softcharge to DC bus
176F8586 SPARE,Cable,LCP,E1 Frame
Cable from control card to LCP (1 per drive)
CBL26 176F8613 Spare,Cable,Fuse Fan,E Frame
Cable from power card to fan fuse (1 per drive if RFI Filter and Mains Fuse)
V
LT5352
V
LT5452
V
LT5502
V
LT5552
V
LT5402
V
LT5502
V
LT5602
V
LT5352F
V
LT5452F
V
LT5502F --- --- --- ---
V
LT4452
V
LT4502
V
LT4602
V
LT4652
V
LT4502
V
LT4602
V
LT4652
V
LT6402
V
LT6502
V
LT6552
V
LT6602
V
LT6502
V
LT6602
V
LT6652
V
LT8452
V
LT8502
V
LT8602
V
LT8652
V
LT8502
V
LT8602
V
LT8652
Requirements Per Drive
525-690 VAC
Requirements Per Drive
380-500 VAC
3 --- --- --- 3 3 ---
--- 3 3 3 --- --- 3
1 --- --- --- 1 --- ---
--- 1 1 1 --- 1 1
1111
1 1 1
1 PKG 1 PKG 1 PKG 1 PKG
1 PKG 1 PKG 1 PKG
1 --- --- --- --- --- ---
--- 1 1 1 --- --- ---
--- --- --- --- 1 1 1
3 --- --- --- 3 3 ---
--- 3 3 3 --- --- 3
1 --- --- --- --- --- ---
--- 1 1 1 --- --- ---
--- 1 1 1 --- 1 1
--- --- --- --- 1 --- --- --- --- --- --- --- 1 1
1 --- --- --- 1 1 1
--- 1 1 1 --- --- ---
1111
1 1 1
2222
2 2 2
1111
1 1 1
1111
1 1 1
1 --- --- --- 1 1 ---
--- 1 1 1 --- --- 1
1111
1 1 1
IP00 --- --- --- IP00 --- ---
IP21/IP54 --- --- --- IP21/IP54 --- ---
--- IP00 IP00 IP00 --- IP00 IP00
--- IP21/IP54 IP21/IP54 IP21/IP54
--- IP21/IP54 IP21/IP54
1111
1 1 1
1111
1 1 1
1111
1 1 1
1111
1 1 1
3333
3 3 3
1111
1 1 1
1111
1 1 1
1111
1 1 1
1111
1 1 1
1111
1 1 1

Danfoss VLT series Specifications

General

Series	VLT
Category	DC Drives
Output Voltage	0-100% of input voltage
Protection Features	Overvoltage, Undervoltage, Overcurrent, Overtemperature, Short Circuit, Ground Fault
Communication Interfaces	Profibus, CANopen
Enclosure Rating	IP20, IP21, IP55, IP66
Cooling Method	Forced Air Cooling, Convection Cooling
Control Mode	Sensorless Vector, Closed Loop Vector
Ambient Temperature	-10°C to +50°C (14°F to 122°F)