1. Introduction
1.1 About the Installation instructions...................................................................................................................................................................................7
1.1.1 General purpose.................................................................................................................................................................................................................7
1.1.2 Intended users of the Installation instructions........................................................................................................................................................7
1.1.3 Technical support............................................................................................................................................................................................................... 7
1.1.4 List of technical documentation for PPM 300.........................................................................................................................................................7
1.2 Warnings and safety.................................................................................................................................................................................................................9
1.2.1 Safety during installation and operation................................................................................................................................................................... 9
1.2.2 Disable the breakers.........................................................................................................................................................................................................9
1.2.3 Disable the engine start...................................................................................................................................................................................................9
1.2.4 Metal fragments and other objects............................................................................................................................................................................. 9
1.2.5 Electrostatic discharge.....................................................................................................................................................................................................9
1.2.6 Controller power supply................................................................................................................................................................................................ 10
1.2.7 Connect the controller protective earth.................................................................................................................................................................. 10
1.2.8 Switchboard control........................................................................................................................................................................................................ 10
1.2.9 Factory settings................................................................................................................................................................................................................ 10
1.2.10 Automatic and remote-controlled starts...............................................................................................................................................................10
1.2.11 Data security....................................................................................................................................................................................................................10
1.2.12 Do not use unsupported hardware modules..................................................................................................................................................... 10
1.3 Legal information.....................................................................................................................................................................................................................11
1.3.1 Third party equipment.................................................................................................................................................................................................... 11
1.3.2 Warranty...............................................................................................................................................................................................................................11
1.3.3 Open source software....................................................................................................................................................................................................11
1.3.4 Trademarks.........................................................................................................................................................................................................................11
1.3.5 Disclaimer............................................................................................................................................................................................................................11
1.3.6 Copyright............................................................................................................................................................................................................................. 11
2. Preparing for the installation
2.1 Tools............................................................................................................................................................................................................................................... 12
2.1.1 Tools required for mounting and installation.........................................................................................................................................................12
2.2 Materials....................................................................................................................................................................................................................................... 13
2.2.1 Materials required............................................................................................................................................................................................................13
2.3 Site...................................................................................................................................................................................................................................................14
2.3.1 Site requirements............................................................................................................................................................................................................ 14
3. Mounting the equipment
3.1 Introduction................................................................................................................................................................................................................................ 15
3.1.1 Introduction to mounting the equipment................................................................................................................................................................ 15
3.2 Mounting modules..................................................................................................................................................................................................................15
3.2.1 Rack slots and their requirements............................................................................................................................................................................15
3.2.2 Mounting hardware modules in the rack................................................................................................................................................................16
3.3 Mounting the controller rack.............................................................................................................................................................................................17
3.3.1 Rack dimensions..............................................................................................................................................................................................................17
3.3.2 Rack drilling template.....................................................................................................................................................................................................18
3.3.3 Mounting the rack............................................................................................................................................................................................................19
3.3.4 Rack cable strain relief..................................................................................................................................................................................................22
3.4 Mounting the display unit................................................................................................................................................................................................... 24
3.4.1 Display unit dimensions................................................................................................................................................................................................ 24
3.4.2 Display unit panel cutout.............................................................................................................................................................................................. 24
INSTALLATION INSTRUCTIONS 4189340909I UK Page 2 of 144