DoAll C-4033NC - Maintenance; Replacing Saw Guide and Backup Inserts; Band;Brush Drive Belt Replacement; Hydraulic System

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MAINTENANCE
REPLACINGSAWGUIDEANDBACK‐UPINSERTS
These instructions can be used to replace
thesawguideinsertsandback‐uprollersor
insertsonbothsawguidearms.

ThebanddrivemotormustNOTberunning
when replacing saw guide and back‐up
insertsorrollers.

1. Loosentheinsertadjustmentscrewoneachsaw
guidearm.Then:(a)removetheleftsawband
guard (if necessary); (b) remove the adjustment
screw being very careful not to drop or lose the
insert,screwandwashers;(c)loosenthesocketcap
screwfromtherearsideofthesawguidearmsand
removetherearinserts.
2. Thoroughlycleanthesawguidearmandinserts
area.Then:(a)checktheback‐uprollersorinserts
forwearandreplacetheminneeded.
3. Installthenewfixedinsertandtightenthe screw.
Then: (a) thread the adjusting screw inward part
way;(b)installtheadjustableinsert;(c)tightenthe
adjustment screw; (d) replace the left saw band
guard(ifremoved).

BANDDRIVE/BRUSHBELTREPLACEMENT

1. Tochangethebanddrivebelt,opentherightband
wheel door. Then: (a) undo the guard clip and
removethescrews;(b)locatedintherearofthe
machine between the band drive motor and the
gearbox,turnadjustmentknobcounterclockwiseto
relaxbelttension;(c)removetheoldbeltandinstall
thenewbeltbystretchingthebeltoverthedesired
speedrangesetofpulley’s.
2. Turnadjustmentknobclockwisetotensionthebelt.
Thereshouldbeverylittledeflectionatthecenter
spanofthebelt.
3. Flipthecoverbackupandengagetheclipand
installthescrews.

HYDRAULICSYSTEM

1. Themachine’shydraulicreservoircapacitydepends
on machine model. Check the oil level daily by
referringtothesidegaugelocatedontheleftside
ofthemachinebehindthecontrolconsole.
2. Beforechangingthehydraulicoil:(a)lowerthesaw
headcompletely;(b)pushthehydraulicstopbutton;
(c)placeacontainerofsufficientcapacityunderthe
drainport;(d)removethedrainplug;(e)allowthe
reservoirtodraincompletely.
3. Drain,cleanandrefillthereservoir.Changeoilafter
the first three months, and every six months
thereafter. Clean the suction strainer and filter
opening screen when necessary. Use high quality
hydraulicoil,typeISO‐VG46.
Systempressure
1. Hydraulic system pressure is correctly set at the
factoryandshouldnotrequireadjustmentfora
considerableperiodoftime.


C‐3028NC C‐4033NC C‐420NC
System
pressure
30bar 30bar 40bar

 C‐5650NC C‐560NC 
System
pressure
40bar 45bar 

COOLANTSYSTEM
1. Themachine’s coolantreservoir capacitydepends
onmachinemodel.Areservoirlevelsightgaugeis
locatedatthemachine’srightfrontside.
2. Checkthecoolantoftenforsignsofcontamination
or breakdown. The reservoir and coolant system
should be drained and cleaned thoroughly when
thecuttingfluidbecomesundesirableforfurther
use. If another type of coolant is to be used, the
entire system must be flushed using DoALL Kleen
Flush.
3. Tothoroughlycleanthereservoirsectionbelowthe
conveyor trough, removal of the trough will be
necessary.
4. Fillthereservoirwithcoolantthroughtheconveyor
screwuntiltheredmarkinglineinthesidegauge.