Table of Contents
1. Introduction ...............................................................................................................................1
General Information ................................................................................................................................... 3
Danger, Warning, Caution, and Notes ....................................................................................................... 4
Engine Care ............................................................................................................................................... 7
2. Operation and Maintenance .....................................................................................................9
Starting and Stopping the Engine ............................................................................................................ 11
Engine Break-In ....................................................................................................................................... 12
Running the Engine in Winter .................................................................................................................. 13
Engine Inspections and Maintenance ...................................................................................................... 14
3. Performance and Specifications ............................................................................................17
Engine Specifications and Performance .................................................................................................. 19
Outside Drawing of the Engine ................................................................................................................ 22
Engine Serial Number .............................................................................................................................. 25
4. Regular Inspections ................................................................................................................27
General Information ................................................................................................................................. 29
Maintenance Schedule ............................................................................................................................ 30
Cautions for Using Biodiesel .................................................................................................................... 31
Cooling System ........................................................................................................................................ 32
Lubrication System .................................................................................................................................. 36
Fuel System ............................................................................................................................................. 40
Intake/Exhaust System ............................................................................................................................ 42
Cylinder Block/Head ................................................................................................................................ 44
Other/Driving System ............................................................................................................................... 47
5. General Engine Information ...................................................................................................49
Method of Indicating Units ....................................................................................................................... 51
Tightening Torque .................................................................................................................................... 52
Engine Disassembly ................................................................................................................................ 55
Engine Assembly ..................................................................................................................................... 65
6. Cooling System .......................................................................................................................87
Overview and Specifications .................................................................................................................... 89
Thermostat ............................................................................................................................................... 91
Causes of Faults and Troubleshooting .................................................................................................... 92
Air Heater (Optional) ................................................................................................................................ 93