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ECS Electronics AdvancedIQ AG-6500 - User Manual

ECS Electronics AdvancedIQ AG-6500
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INSTALLATION &
OPERATIONS MANUAL
Products for use under U.S. Patents 8,720,591, 9,144,700 and 9,186,533
AdvancedIQ
STAND ALONE
NITROGEN GENERATOR
AG-6500/11000 | AG-18500/22500
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Summary

General

Copyrights and Safety

Details copyright ownership and general safety warnings for the manual and equipment.

Safety Guidelines

Provides essential safety information for installers, operators, and users of nitrogen generation systems.

General Safety Information

Emphasizes reading all safety information before operation and using safe engineering practices.

Cautions and Warnings

Lists critical cautions and warnings regarding installation, operation, and potential hazards.

Maintenance and Troubleshooting Warnings

Highlights safety precautions for electrical components and hot surfaces during maintenance.

Lifting and Troubleshooting Instructions

Provides guidance on proper lifting techniques for heavy equipment to prevent injury.

System and Product Information

Dry Pipe Nitrogen Inerting (DPNI)

Explains the DPNI technology for controlling oxygen corrosion in fire sprinkler systems.

Nitrogen Generator

Details the AdvancedIQ Nitrogen Generator for DPNI, its features, and connections.

Nitrogen Generator Features

Lists key features of ECS patented 'fill and purge' breathing technology.

Oxygen Removal Vent

Oxygen Removal Vent Features

Describes features of ECS vents and their role in the 'fill and purge' breathing technology.

Recommended Monitoring Equipment

In-Line Corrosion Detectors

Details the ILD-X for early warning of corrosion activity in fire sprinkler systems.

SMART Gas Analyzer

Explains the SGA-1 for continuous real-time nitrogen/oxygen monitoring.

Handheld Gas Analyzer

Describes the PHGA-1 for quick, convenient reading of nitrogen gas purity levels.

AdvancedIQ Vent Controller (AVC)

AdvancedIQ Vent Controller Features

Highlights features of the AVC for automatic venting, monitoring, and control.

Technical Specifications

Nitrogen Generators

Provides detailed specifications for AG-6500/11000/18500/22500 Nitrogen Generators.

Nitrogen Quality

Specifies purity, pressure, and dew point for the generated nitrogen.

Nitrogen Generator Approvals

Lists the certifications and approvals for the nitrogen generators.

Air Compressors

Details specifications for various ECS Air Compressor models.

Nitrogen Generator Dimensions

Illustrates dimensions for AG-6500/11000 and AG-18500/22500 Nitrogen Generators.

Air Compressor Dimensions

Provides dimensional drawings and measurements for various ECS Air Compressor models.

Operational Information

System Operating Pressures

Discusses operating pressures for multiple systems and the use of an interface controller.

System Operating Pressure Adjustments

Provides guidelines on adjusting operating pressures and the consequences of improper changes.

Sprinkler System Gauge Accuracy

Explains how gauge accuracy affects system pressure and adherence to NFPA/FM Global standards.

Sprinkler System Air Maintenance Device

Details the use of AMDs and the implications of short cycling on system components.

Fire Sprinkler System Leak Rates

Explains how leak rates affect generator run frequency and service life.

Start Up and Operational Procedures

INSTALLATION

Provides a step-by-step guide for installing the nitrogen generator and air compressor.

Wire Gauge Chart

Details appropriate wire gauges for electrical connections based on amperage.

Mount Nitrogen Generator Cabinet

Guides on proper mounting location and anchoring of the nitrogen generator cabinet.

Mount Air Compressor

Provides guidance on selecting the proper mounting location and anchoring for the air compressor.

Connect Nitrogen Generator Power Supply

Details connecting the dedicated power supply to the nitrogen generator cabinet.

Connect Air Compressor Power Supply

Explains how to connect the dedicated power supply to the air compressor.

Plumb Air Supply Line to Nitrogen Generator

Instructs on connecting the air discharge line from the compressor to the nitrogen generator.

Plumb Nitrogen;Air Supply Line

Details plumbing the supply line to dry pipe/preaction risers without an additional compressor.

Plumb Nitrogen;Air Supply with Separate Compressor

Describes plumbing the supply line using a separate air compressor for fill requirement.

Plumb Nitrogen;Air Supply with House;Plant Air

Details plumbing the supply line using house/plant air for fill requirement or backup.

Plumb Condensate Drain Line

Guides on plumbing the condensate drain connection for the nitrogen generator and air compressor.

Connect Air Compressor Running Monitor Contacts

Explains wiring compressor running monitor contacts to the nitrogen generator.

Connect Nitrogen Generator to Internet

Details connecting the nitrogen generator to a network via Ethernet cable for remote access.

Connect Nitrogen Generator Output Signals

Explains connecting output signals to building management or alarm systems.

Commissioning and Start Up Procedure

Pre-Commissioning Information

Identifies key sprinkler system pressures needed before setting generator cut-in/cut-out pressures.

Commissioning Nitrogen Generator

Explains that generator commissioning is done via the HMI screen.

Start Up Procedure

Details steps to start up the generator, including verifying components and settings.

System Filling Procedure

Details filling the sprinkler system with air from the compressor for NFPA 13 fill requirement.

Nitrogen Inerting Process

Explains how to initiate and complete the 14-day nitrogen inerting process for Standard and SMART Vents.

AdvancedIQ Vents

Describes initiating the 14-day inerting process for AdvancedIQ Vents.

Normal Operation

States the generator requires no intervention post-service, and when to power down.

Fire Sprinkler System Maintenance Procedure

Outlines procedures to ensure nitrogen inerting continues during system maintenance.

Sequence of Operation

Nitrogen Inerting Mode

Explains the 'fill and purge breathing' process for removing oxygen and achieving inertness.

Supervisory Gas Mode

Describes the generator's operation in supervisory mode after inerting is complete.

Restart of Nitrogen Inerting Process

Details how to reinitialize the DPNI 'fill and purge breathing' process after servicing.

System Power Loss

Explains how the system behavior differs based on vent type after a power loss.

Auxiliary Equipment

Oxygen Removal Vent: Standard Vent PAV-D;DQ

Details the Standard Vent, its specifications, general description, and installation.

Installation Instructions

Provides instructions for installing the ECS Standard Vent (PAV-D/DQ).

Operating Instructions

Guides on operating the Standard Vent, including pressure settings and venting process.

Oxygen Removal Vent: SMART Vent PSV-D;DE

Details the SMART Vent, its specifications, general description, and installation.

Installation Instructions

Provides instructions for installing the ECS SMART Vent (PSV-D/DE).

Operating Instructions

Guides on operating the SMART Vent, including timer settings and venting process.

Monitoring: In-Line Corrosion Detector (ILD-X)

Specifications

Lists specifications for the ILD-X, including service pressure, size, and material.

General Description

Explains the ILD-X's function in detecting corrosion activity early in fire sprinkler systems.

Installation Instructions

Provides instructions for installing the In-Line Corrosion Detector and its test station.

Detector Remote Test Station Installation Instructions

Details the installation requirements for the Detector Remote Test Station.

Response to Device Activation

Explains what activation signifies and advises contacting ECS for replacement and testing.

Battery Test and Replacement

Provides instructions for testing and replacing batteries in the Remote Test Station.

Monitoring: SMART Gas Analyzer (SGA-1)

Specifications

Lists specifications for the SGA-1, including sensor type, electrical connection, and output.

General Description

Explains the SGA-1's function in monitoring nitrogen/oxygen concentrations in fire sprinkler systems.

Installation Notes

Provides notes on connecting the SGA-1 to PAV-D/DQ or PSV-D/DE vents.

Installation Instructions

Details mounting the SGA-1 and connecting tubing to the vent assembly.

Alarm Bypass While Nitrogen Inerting Feature

Explains how to bypass the SGA-1 output during the 14-day inerting process.

Operating Instructions

Guides on powering on the SGA-1, warm-up period, and normal operation display.

Calibration

Provides instructions for calibrating the SMART Gas Analyzer using fresh compressed air.

Commissioning

Commissioning Video

Mentions availability of a commissioning video for assistance with the setup process.

Commissioning Nitrogen Generator

Explains that generator commissioning is done via the HMI screen.

Start Up Procedure

Details entering system pressure, cut-in/cut-out pressures, and AMD settings on the HMI.

Sprinkler System Air Maintenance Device Pressure

Emphasizes the importance of AMD pressure settings for DPNI process and generator service life.

Nitrogen Generator Pressure Settings

Guides on identifying system pressures to set generator cut-in/cut-out pressures.

Nitrogen Generator Pressure Adjustments

Explains how to adjust generator pressure settings via HMI and their impact on regulators.

Nitrogen Generator Leak Monitor Alarm

Describes the leak monitor alarm and its triggers (runtime, audible alarm).

Nitrogen Generator Start Up and System Check Instructions

Details steps for starting the generator and verifying production/purity.

Oxygen Removal Vent Setup and Pressure Regulator Adjustment Instructions

Guides on installing orifices and adjusting backpressure regulators for vents.

Low Pressure Valves

Check the turn-on function

Details checking generator turn-on alignment with sprinkler system gauges.

Check the turn-off function

Explains how to verify the turn-off function and alignment with system operating pressure.

Commissioning Checklist

Fire Sprinkler System - General

Checklist items for verifying system quantity, capacity, AMD, and accelerator details.

Air Compressor - Existing

Checklist items for verifying existing air compressor location, manufacturer, and operation.

Air Compressor - New

Checklist items for verifying new air compressor installation, wiring, rotation, and auto-drain.

Nitrogen Generator Equipment

Checklist items for verifying nitrogen generator location, quantity, model, serial, and installation.

Programming of Nitrogen Generators Pressure Settings

Checklist for verifying nitrogen generator cut-in pressure relative to system operating pressure.

Nitrogen Generator Pressure Adjustments

Checklist for verifying generator cut-in/cut-out pressures and bypass operation.

Oxygen Removal Vent Setup and Pressure Regulator Adjustment Instructions

Checklist for verifying vent orifices and backpressure regulator settings.

PAV-D;DQ Standard Vent

Checklist items for verifying PAV-D/DQ model, serial, orifices, and regulator settings.

PSV-D;DE SMART Vent

Checklist items for verifying PSV-D/DE model, serial, control box, and wiring.

Control Box Timer Programming

Checklist for verifying control box timer programming for SMART Vents.

Backpressure Regulator Setting

Checklist for determining and documenting the backpressure regulator setting.

Maintenance

Safety Warning

Warns qualified personnel about isolating equipment and depressurizing before maintenance.

Maintenance and Troubleshooting Warnings

Highlights electrical and hot surface cautions during maintenance.

Routine Checks

Provides a checklist and schedule for routine inspection and maintenance of the generator.

HMI User Interface Information

Explains HMI screen access for setup, monitoring, and control functions.

Home Screen

Describes the Home Screen display of pressures, status, hours, cycles, and alarm signals.

System Settings Screen

Details access to various screens within System Settings for configuration.

Operating Pressure Screen

Allows configuration of pressures (cut-in, cut-out, system, low alarm) and displays supply line pressure.

Autodrain Settings Screen

Explains adjustment of autodrain function's interval, duration, and on/off states.

Alarm Settings Screen

Provides access to alarm settings like runtime, short-cycle, filter alerts, and low air alarm.

Communications Settings Screen

Allows configuration of remote communications for the nitrogen generator.

Admin Settings Screen

Covers clock/calendar settings, AMD usage, and generator enable/disable.

Information Screen

Displays generator model, serial, software versions, and contact information.

Datalog;Historical Data Screen

Provides access to historical data like pressures, alarms, events, hours, and maintenance.

Pressures Screen

Continuously logs and graphically displays the nitrogen supply line pressure.

Alarms Screen

Continuously logs and displays alarms such as low air, short cycling, and bypass mode.

Log Operations Screen

Continuously logs changes to programmed information stored in the HMI.

Hours Screen

Continuously logs generator running and stopped times.

Nitrogen Generator Excess Air Adjustment Procedure

Nitrogen Purity and Flow Rate Procedures

Nitrogen Purity Level Check Procedure

Guides on checking nitrogen purity using the Handheld Gas Analyzer (PHGA-1).

Nitrogen Production Flow Rate Check Procedure

Details verifying nitrogen production rate using the flow meter and comparing to chart values.

Nitrogen Generator Short Cycling Prevention Procedure

Explains prevention of short cycling, often caused by AMD issues.

AIR MAINTENANCE DEVICE PRESSURE ADJUSTMENT PROCEDURE

AMD Operation with Nitrogen Generator - Verification

Guides on verifying AMD operation with the nitrogen generator, checking pressure transitions.

Nitrogen Generator Pressure Adjustment Procedure

Cut-In (Turn-On) Pressure Adjustment

Provides step-by-step instructions for adjusting the nitrogen generator's cut-in pressure via HMI.

Cut-Out (Turn-Off) Pressure Adjustment

Provides step-by-step instructions for adjusting the nitrogen generator's cut-out pressure via HMI.

Filter Replacement

Filter Replacement Kit Installation Instructions

Details the process of replacing cartridge filters and the water separator in the generator.

Water Separator Inspection and Filter Housing Reinstallation

Guides on inspecting the water separator, cleaning, and reinstalling filter housings.

Oxygen Removal Vent Maintenance

Maintenance Instructions

Provides inspection guidelines for PAV-D/DQ and PSV-D/DE vents.

In-Line Filter Replacement Instructions

Details the procedure for replacing the filter element in the in-line filter housing.

Generator Configuration Diagrams

AG-6500 and AG-11000 Nitrogen Generator Configuration

Diagram showing internal components and connections for AG-6500/11000 models.

AG-18500 and AG22500 Nitrogen Generator Configuration

Diagram showing internal components and connections for AG-18500/22500 models.

Troubleshooting

Nitrogen Generator Not Running

Troubleshooting steps for when the generator has no lights or indicators.

Nitrogen Generator Not Running (Lights On)

Steps for when generator has lights but is not running or producing nitrogen.

Nitrogen Not Flowing in Sprinkler System

Diagnoses issues with nitrogen flow, including bypass mode and output quality.

Nitrogen Generator Short Cycling

Troubleshooting steps for generator short cycling, related to AMD and pressure issues.

Air Compressor Short Cycling

Addresses air compressor short cycling, and its impact on the nitrogen generator.

Nitrogen Generator Running Continuously

Troubleshooting for continuous running or exceeding 4-hour runtime limits.

Wiring Diagrams

AG-6500;11000;18500;22500 Nitrogen Generator Wiring

Provides the wiring diagram for the main nitrogen generator unit.

PSV-D SMART Vent Wiring Diagram

Illustrates the wiring connections for the PSV-D SMART Vent.

PSV-DE SMART Vent Wiring Diagram

Illustrates the wiring connections for the PSV-DE SMART Vent.

SMART Gas Analyzer - SGA-1 Wiring Diagram

Shows the wiring diagram for the SMART Gas Analyzer (SGA-1).

Inspection, Testing and Maintenance Report

Sprinkler System Information

Fields to record details about the sprinkler system, AMD, and pressures.

Nitrogen Generator Air Compressor Information

Fields to record manufacturer, model, and serial numbers for the generator and compressor.

Existing;Backup Air Compressor Information

Fields to record details for existing or backup air compressors.

Nitrogen Generator Information

Fields to record manufacturer, model, and serial numbers for the nitrogen generator.

Air Compressor - Quarterly Maintenance

Checklist items for quarterly maintenance of the air compressor.

Nitrogen Generator - Quarterly Maintenance

Checklist items for quarterly maintenance of the nitrogen generator.

Nitrogen Generator - Annual Maintenance

Checklist items for annual maintenance of the nitrogen generator.

Oxygen Removal Vents - Annual Maintenance

Checklist items for annual maintenance of oxygen removal vents.

Corrosion Monitoring - Quarterly Maintenance

Checklist items for quarterly maintenance of corrosion monitoring equipment.

Permanent Gas Analyzer - Quarterly Maintenance

Checklist items for quarterly maintenance of the permanent gas analyzer.

Miscellaneous

Order Form

Lists part numbers and descriptions for replacement corrosion products and analyzers.

System Summary

Existing Air Compressor

Fields to summarize specifications for existing air compressors.

New Air Compressor

Fields to summarize specifications for new air compressors.

Air Maintenance Device (AMD)

Fields to summarize AMD and Sprinkler System pressure specifications.

Nitrogen Generator

Fields to summarize nitrogen generator model, serial, and pressure settings.

Oxygen Removal Vent

Fields to summarize vent model, serial, control panel, and orifice details.

Warranty Information

ECS Warranty Terms

Details the product warranty period, exclusions, and limitations of liability.

ECS Electronics AdvancedIQ AG-6500 Specifications

General IconGeneral
BrandECS Electronics
ModelAdvancedIQ AG-6500
CategoryPortable Generator
LanguageEnglish