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Engine distributors WSG-1068 User Manual
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WSG
‐
1068
6.8
LITER
INDUSTRIAL
ENGINE
SERVICE
MANUAL
EDI
#1050180
March,
2009
2
Table of Contents
Index Subject Page
4
Table of Contents
4
General Information
6
Introduction
6
Safety Notice
7
Notes, Cautions, and Warnings
7
Battery Handling and Charging
8
Forward
9
Engine Identification
10
Parts and Service
11
Diagnosis and Testing
12
Special Tools
12
Inspection and Verification
13
Symptom Chart
14
Engine Oil Leaks
16
Compression Tests
17
Cylinder Leakage Detection
18
Intake Manifold Vacuum Test
18
Excessive Engine Oil Consumption
20
Oil Pressure Test
21
Valve Train Analysis - Static
22
Valve Train Analysis - Dynamic
22
Camshaft Lobe Lift
23
Hydraulic Lash Adjuster
24
General Service Procedures
25
Camshaft Journal Diameter
25
Camshaft Journal Clearance
25
Camshaft Lobe Surface
25
Camshaft Runout
26
Camshaft Lobe Lift
26
Crankshaft Main Bearing Journal Diameter
27
Crankshaft Main Bearing Journal Taper
27
Crankshaft Main Bearing Journal Clearance
28
Bearing Inspection
28
Crankshaft End Play
29
Crankshaft Runout
29
Cylinder Bore Taper
29
Cylinder Bore Out-Of-Round
30
Piston Inspection
30
Piston Diameter
30
Piston to Cylinder Bore Clearance
30
Piston Selection
31
Piston Ring End Gap
31
Connecting Rod Cleaning
32
Piston Ring-To-Groove Clearance
32
Crankshaft Connecting Rod Journal Taper
32
Crankshaft Connecting Rod Journal Diameter
32
Connecting Rod Larger End Bore
33
Piston Pin Diameter
33
Connecting Rod Bushing Diameter
33
Connecting Rod Bend
33
Connecting Rod Twist
33
Connecting Rod Piston Pin Side Clearance
34
Connecting Rod Journal Clearance
34
Roller Follower Inspection
35
Hydraulic Lash Adjuster Inspection
35
Valve Inspection
36
Valve Stem Diameter
36
Valve Stem-To-Valve Guide Clearance
36
Valve Spring Free Length
37
Valve Spring Out-Of-Square
37
Valve Guide Inner Diameter
37
Valve Spring Installed Length
37
Valve Guide Reaming
37
Valve Spring Compression Pressure
38
Valve and Seat Refacing Measurements
38
Valve Seat Width
38
Valve Seat Runout
38
Flywheel Inspection
39
Oil Pump Gear Radial Clearance
39
Oil Pump Rotor Inspection
39
Oil Pump Side Clearance
39
Cylinder Bore Honing
40
Cylinder Bore Cleaning
40
Cylinder Block Core Plug Replacement
41
Cylinder Head - Distortion
41
Cylinder Block Repair - Cast Iron Porosity Defects
41
Spark Plug Thread Repair
43
Exhaust Manifold Straightness
44
Specifications
44
Subject Page
268
GCP and Sensors
269
General Information
269
Fuel System Components - Gasoline
275
Coil-On-Plug Ignition
276
Adaptive Learn
277
Electrostatic Discharge Damage
277
Hhhh GCP Service Precautions
277
Open Loop and Closed Loop Operation
277
Use of Circuit Testing Tools
277
Diagrams and Schematics
278
Engine Component Locator View
290
Diagnosis and Testing
291
Diagnostic Approach
291
Engine Control Module (GCP) Limp Home Mode Strategy
291
GCP Diagnostic Overview
291
On-Board Diagnostics - GCP
291
Intermittent MIL
292
Malfunction Indicator Lamp (MIL) DTC Retrieval Procedure
292
Diagnosis Using a Personal Computer
293
Intermittent Problems
303
Visual Inspection
303
Symptom Charts
304
Engine Control Module (GCP) - Diagnostic Trouble Codes
307
Camshaft Position (CMP) Sensor - Replacement
311
Crankshaft Position (CKP) Sensor - Removal
311
Removal and Installation
311
Crankshaft Position (CKP) Sensor - Installation
312
Cylinder Head Temperature (CHT) Sensor - Replacement
313
Heated Oxygen Sensor (HO2S) - Replacement
313
Knock Sensor (KS) - Replacement
314
Temperature Manifold Absolute Pressure (TMAP) Sensor - Replacement
314
Specifications
315
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Brand
Engine distributors
Model
WSG-1068
Category
Engine
Language
English
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