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WSG-1068 GENERAL INFORMATION
INDEX
Subject Page
General Information
Introduction ............................................................................................................................................
Safety Notice..........................................................................................................................................
Notes, Cautions, and Warnings.............................................................................................................
Battery Handling and Charging .............................................................................................................
Forward .................................................................................................................................................
Engine Identification...............................................................................................................................
Parts and Service ..................................................................................................................................
Diagnosis and Testing
Special Tools.........................................................................................................................................
Inspection and Verification ....................................................................................................................
Symptom Chart ......................................................................................................................................
Engine Oil Leaks ...................................................................................................................................
Compression Tests ................................................................................................................................
Cylinder Leakage Detection ..................................................................................................................
Intake Manifold Vacuum Test.................................................................................................................
Excessive Engine Oil Consumption .......................................................................................................
Oil Pressure Test....................................................................................................................................
Valve Train Analysis – Static..................................................................................................................
Valve Train Analysis – Dynamic.............................................................................................................
Camshaft Lobe Lift ................................................................................................................................
Hydraulic Lash Adjuster .........................................................................................................................
General Service Procedures
Camshaft Journal Diameter....................................................................................................................
Camshaft Journal Clearance..................................................................................................................
Camshaft Lobe Surface..........................................................................................................................
Camshaft Lobe Lift ................................................................................................................................
Camshaft Runout ...................................................................................................................................
Crankshaft Main Bearing Journal Diameter ...........................................................................................
Crankshaft Main Bearing Journal Taper.................................................................................................
Crankshaft Main Bearing Journal Clearance..........................................................................................
Bearing Inspection .................................................................................................................................
Crankshaft End Play...............................................................................................................................
Crankshaft Runout .................................................................................................................................
Cylinder Bore Taper ..............................................................................................................................
Cylinder Bore Out-of-Round...................................................................................................................
Piston Inspection ...................................................................................................................................
Piston Diameter.....................................................................................................................................
Piston to Cylinder Bore Clearance ........................................................................................................
Piston Selection .....................................................................................................................................
Piston Ring End Gap..............................................................................................................................
Piston Ring-to-Groove Clearance ..........................................................................................................
Crankshaft Connecting Rod Journal Diameter.......................................................................................
Crankshaft Connecting Rod Journal Taper............................................................................................
Connecting Rod Cleaning ......................................................................................................................
Connecting Rod Larger End Bore .........................................................................................................
Piston Pin Diameter................................................................................................................................
Connecting Rod Bushing Diameter .......................................................................................................
Connecting Rod Bend ...........................................................................................................................
Connecting Rod Twist ...........................................................................................................................
Connecting Rod Piston Pin Side Clearance...........................................................................................
Connecting Rod Journal Clearance .......................................................................................................
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