Fischer Panda Panda 5000i PMS - Page 74

Fischer Panda Panda 5000i PMS

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Seite/Page 74 Kapitel/Chapter 7: Installation Instructions 14.7.16

Leere Seite / Intentionally blank

Installation Instructions

Table of Contents

Marine Generator Manual1
Current Revision Status2
- Table of Contents3
3 General Instructions and Regulations10
- Safety First10
- Tools12
- Customer Registration and Guarantee14
- Warning and Instruction Signs18
  - Special Instructions and Hazards of Generators18
  - General Safety Instructions for Handling Batteries20
4 In Case of Emergency First Aid / IM Notfall - Erste Hilfe21
5 Basics23
- Intended Use of the Machine23
- Purpose of the Manual and Description of the Definitions of the Trained Persons/Operators/Users23
- Components of the I-System24
- Panda Transport Box25
  - Bolted Fischer Panda Transport Box25
  - Fischer Panda Transport Box with Metal Tab Closure26
- Opening the MPL Sound Insulation Capsule26
  - Opening the GFK Sound Insulation Capsule27
- Transport and Loading/Unloading28
  - Transporting the Generator28
  - Loading/Unloading of the Generator28
- Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning28
6 Panda 5000I PMS Generator33
- Type Plate at the Generator33
- Details of Function Units39
- Operation Instructions - See Separate Control Panel Manual46
7 Installation Instructions47
- Personal Requirements47
  - Hazard Notes for the Installation47
- Place of Installation49
- Generator Connections50
- Installation of the Cooling System - Raw Water51
- Installation of the Cooling System - Fresh Water54
- Installation of the Waterlock56
- Exhaust / Water Separator61
- Installation Exhaust Water Separator62
- Fuel System Installation63
- Ventilating the Fuel System65
- Generator DC System Installation66
- Generator AC System Installation70
  - Installation Pmgi Inverter - See Separate Pmgi 5000 Inverter Manual71
  - Power Source Selector71
- Checking and Filling of the Oil Circuit73
- Isolation Test73
- Initial Operation73
8 Maintenance Instructions75
- Personal Requirements75
- Hazard Notes for the Maintenance and Failure75
- Environmental Protection77
- General Maintenance Instructions77
  - Checks before each Start77
- Maintenance Interval77
  - Check of Hoses and Rubber Parts in the Sound Insulated Capsule77
- Oil Change Intervals78
- Checking Oil-Level78
  - Refilling Oil79
  - After the Oil Level Check and Refilling the Oil79
- Replacement of Engine Oil and Engine Oil Filter80
  - After the Oil Change82
- Verifying the Starter Battery and (if Necessary) the Battery Bank82
- De-Aerating of the Coolant Circuit / Freshwater85
- The Raw Water Circuit85
9 Generator Tables89
- Cable Cross Section89
- Diameter of Conduits89
- Technical Data89
- Types of Coil90
- Engine Oil90
  - Engine Oil Classification90
    - Operating Range90
    - Quality of Oil90
- Fuel91
- Coolant Specifications91
  - Coolant Mixture Ratio93
- Dimensions93
10 Tables95
- Troubleshooting95
- Technical Data97
  - Technical Data Engine97
- Diameter of Conduits98
- Cable Cross Section99
- Engine Oil99
  - Engine Oil Classification99
    - Operating Range99
    - Quality of Oil99
- Coolant Specifications100
  - Coolant Mixture Ratio101
- Fuel101
11 Inverter Panda Pmgi103
- Type Plate104
- Front Side/Connection Side Pmgi 230 V - Representative Picture105
- Alternative Front Side/Connection Side Pmgi 400 V - Representative Picture105
- Alternative Front Side/Connection Side Pmgi 120 V/240 V - Representative Picture106
  - Socket Pins of the Pmgi106
- Back Side - Top Side109
- Status Leds112
- Cooling of the Pmgi112
  - Cooling Water Connection Schema - Vehicle Generator113
  - Electrical Connection117
- Technical Data118
  - General Data118
  - Generator Specification118
- Pmgi Protections125
  - Short Circuit125
Panda Icontrol2127
Current Revision Status128
Hardware128
12 Safety Instructions for the Panda Icontrol2129
- Personnel129
- Safety Instructions129
13 General Operation131
- The Panda Icontrol2 Panel131
- Starting Preparation / Checks (Daily)132
  - Marine Version132
  - Vehicle Version132
- Operation133
- Icontrol2-Emergency-Stop146
14 Installation149
- Personnel149
  - Hazard Warnings for Installation149
- Disposal of the Components150
  - Panda Icontrol2 Panel with Installation Housing151
  - Terminal Assignments on the Panda Icontrol2 Panel151
- Dimensions152
- Wiring of the Panda Icontrol2 Controller153
  - Terminal Assignments on the Panda Icontrol2 Controller154
- Master and Slave Panels155
- Start-Up155
15 Maintenance157
- Maintenance of the Icontrol2 Controller157
  - Cleaning the Icontrol2 Controller157
- Maintenance of the Icontrol2 Remote Control Panel157
16 Annex159
- Technical Data159
  - Technical Data for Icontrol2 Control Unit159
  - Technical Data for Icontrol2 Remote Control Panel159
17 Warnings and Error Messages161
- Warnings161
  - Examples of Warnings on the Display161
- Faults162
  - Warning and Fault Thresholds163
  - Bus Errors164
- The Error Memory of the Icontrol 2 Panel164

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