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Force Flow WIZARD 4000 User Manual

Force Flow WIZARD 4000
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INSTALLATION & OPERATION
ELECTRONIC 5-GALLON TO 30-GALLON CARBOYS OR DRUMS
WITH WIZARD 4000 (1 TO 4 CHANNEL INDICATOR)
factory calibrated
factory calibrated
s/n __________________
s/n __________________
1150-D Burnett Ave, Concord, CA 94520 USA
1-800-893-6723 Fax: 925-686-6713
www.forceflow.com / Info@forceflow.com
Version: PR128G
REF: T4\O&M\CARBWIZ\CVRCARWZ.tcw (L00.pdf)
REF: T4\O&M\CARBWIZ\CVRCARWZ.tcw (L00.pdf)
WIZARD 4000
WIZARD 4000
SCALE 1 350 LBS
FORCE FLOW
FORCE FLOW
F
F
L
L
O
O
Q
Q
I
I
U
U
P
P
WIZARD 4000
CARBOY-SCALE
CARBOY-SCALE
TM
WIZARD 4000
WIZARD 4000
7
7
INDICATOR:
INDICATOR:
CARBOY-SCALE
SCALE:
SCALE:
UP TO 4 SCALES PER INDICATOR
UP TO 4 SCALES PER INDICATOR

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Force Flow WIZARD 4000 Specifications

General IconGeneral
BrandForce Flow
ModelWIZARD 4000
CategoryScales
LanguageEnglish

Summary

Electronic Carboy-Scale Overview

Scale Drawing

Detailed diagram illustrating the electronic carboy scale setup and components.

Model Configurations

Lists model numbers, capacities, and tank diameter ranges for carboy scales.

Installation Procedure

Installation Steps Overview

Outlines the sequence of installation steps from platform placement to load cell anchoring.

Installation Instructions

Items Required for Installation

Lists tools and materials needed for installing the carboy scale.

Basic Assemblies

Describes the two main assemblies of the electronic carboy-scale.

Installation Notes

Step 1: Place Platform on Floor

Instructions for placing and positioning the scale platform on the floor.

Step 2: Level Platform

Guidance on leveling the scale platform using shims.

Step 3: Anchoring the Platform

Procedure for securing the platform to the floor with anchor bolts.

Step 4: Anchoring the Load Cell

Instructions for anchoring the load cell to the floor.

Step 5: Mounting Additional Scales

Steps for mounting multiple scales side-by-side.

Operation

Rolling Carboy onto Platform

Instructions for placing a carboy onto the scale platform.

Following Tank Load Instructions

Directs users to follow specific instructions for tank loading.

Indicator Wiring & Plumbing

Box Front and Bottom View

Diagrams showing the front and bottom views of the indicator box.

Conduit Connection Details

Details on connecting conduits and cords to the indicator box.

Indicator Installation & Wiring

Power Hook-Up

Instructions for connecting the indicator to AC power.

Load Cell Connection

Procedure for connecting load cells to the indicator.

4-20 MA Signals

Wiring instructions for 4-20 mA output signals.

Printer Communications

Wiring for serial port communications with printers.

Relays

Information on connecting external apparatus using relays.

Display Angle Adjustments

How to adjust the indicator's display angle.

Wizard Indicator Layout

Component Diagram

Visual representation of the internal components of the Wizard indicator.

Installation Check-Off List

Scale Platform & Load Cell Installation

Checklist item for installing the scale platform and load cell.

Mount Indicator

Checklist item for mounting the indicator at the proper location.

Wire Indicator

Checklist item for wiring the indicator, emphasizing power off.

Custom Formatting

Checklist item for custom formatting the scale settings.

Seal Indicator Enclosure

Checklist item for sealing the indicator enclosure to maintain NEMA 4X rating.

Start-Up Check-Off List

Power-Up and Initial Checks

Checklist for initial power-up and verifying display readings.

Setting Scale Zero

Checklist steps for setting the scale zero for portable and fixed tanks.

Tank Loading Procedure

Checklist steps for loading tanks in portable and fixed applications.

Indicator Button Functions

Display Select & Totals Toggle

How to toggle between scale displays and view totals.

Percentage Display & Time/Date

Functions for displaying percentage of full and setting time/date.

Tank Load & Menu Navigation

Procedures for tank loading and navigating menus.

Keyboard & Menu Functions

Scale Select & Display Select

Functions for selecting scales and toggling display information.

Totals, Percentage, Time/Date

Quick reference for totals, percentage, and time/date functions.

Tank Load & Menu Down

Operations for tank loading and navigating menus downwards.

Tank Load Mode

Portable Tank Loading

Step-by-step guide for loading portable tanks (auto/manual modes).

Fixed Tank Loading

Procedure for filling tanks in fixed applications.

Menu of Day-to-Day Operations

Low Level Alarm Setup

How to set low level alarm points for scales.

Date Last Cleared Display

Displays the date and time the "Amount Used" was last cleared.

Day-to-Day Operations

Clear Amount Used

Resets the "Amount Used" and "Daily Usage" displays to zero.

Set Scale Zero / Tare

Allows re-zeroing or entering tank tare weights.

Alarm Reset

Resets the optional low level alarm after correcting the condition.

Daily Usage and Printing

Review Daily Usage

Allows review of the past 10 days of chemical usage.

Print Function

Instructions for printing display functions to a printer.

Reporting and Protocol

Report Example

Example output format for scale reports.

Communication Protocol

Details on communication parameters for devices.

Set-Up Codes

9080 Scale Set-Up

Configures display parameters like units, decimals, and resolution.

Custom Formatting Codes

9081 Field Calibration

Allows field calibration of scale zero and span.

9082 Feed Rate Format

Sets feed rate units, sample time, and update period.

9083 Display Units

Configures display units to weight (lbs/kgs) or volume (gallons).

9084 Single or Dual Display

Controls automatic or manual display alternation and number of scales shown.

9085 Tank Loading Mode

Sets manual or auto mode for loading tanks and entering tare weights.

9086 Format Printer Port

Configures printer port settings like baud rate and line feeds.

9087 Time and Date

Sets the current time and date for the indicator.

9088 Calibration Factor

Allows verification or restoration of factory calibration factors.

9089 Channel Identification Numbers

Assigns unique identification numbers to each scale channel.

4200 Set Point Configuration

Configures set points for low-level alarms and relay operations.

3256 4-20 MA Analog Output

Configures the 4-20 mA analog output for net weight or feed rate.

Field Calibration

Delete Factory Calibration

Option to delete existing factory calibration data.

Enter Scale Number

Specifies which scale to calibrate.

Remove All Weight

Instruction to remove all weight for zeroing the scale.

Apply Weight and Enter Value

Procedure to apply test weights and enter values for calibration.

Calibrating the Scale

Scale Calibration Procedure

Steps for centering the container within calibration rings for accurate readings.

Troubleshooting

Menu and Code Access Issues

Solutions for problems accessing menus or code set-up.

Incorrect Usage/Data Values

Troubleshooting incorrect AMOUNT USED, DAILY USAGE, or NET REMAINING values.

Alarm and Printer Issues

Solutions for non-operating alarms and printers.

Signal and Readout Problems

Troubleshooting 4-20mA signals and erratic readouts.

Parts List

Scale Components

Lists various parts for carboy scales, including platforms and backstops.

Indicator and Accessories

Lists indicator models and available accessories.