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QUANTUM 3
Frick QUANTUM 3 User Manual
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MAINTENANCE
FRICK
QUANTUM™
COMPRESSOR
CONTROL PANEL
VERSION 4.5x
S90-010 M/JUL 2002
File: SERVICE MANUAL - SECTION 90
Replaces
: S90-010 M/JUL 01
Dist: 3, 3a, 3b, 3c
2
Table of Contents
Default Chapter
1
Control Panel
1
Table of Contents
2
Quantum™ Controller Board Identification
5
Introduction
5
Quantum™ 3
5
Quantum™ 4
5
Troubleshooting
5
The Quantum™ Control Panel
5
General Information
5
Replacing the Quantum™ Board
6
What to Do before Calling the Factory
6
Quantum™ 3 Controller
7
What Should Occur When Powering up the Panel
7
What if the "Operating Status" Screen Is Not Shown
7
Controller Board Pictorial
8
Board Settings
8
Processor Jumpers
8
Communications Board Jumpers
8
Flow Diagram - D.C. Voltage / Communications Harness
9
Quantum™ 4 Controller
10
What Should Occur When Powering up the Panel
10
What if the "Operating Status" Screen Is Not Shown
10
Controller Board Pictorial
11
Board Settings
11
Processor Board Jumpers
11
Communications Board Jumpers
11
Com1
11
Com2
11
Flow Diagram - D.C. Voltage / Communications Harness
12
Digital Boards
13
Digital Board Description
13
Communications Led's
13
Connections to the Quantum
13
Logic Voltage (Power) LED
13
Active LED
14
Digital Inputs
14
Digital Outputs
14
Checking the Digital Inputs and Outputs
14
Fuse Testing and Replacement
15
Input and Output Module Testing and Replacement
15
Troubleshooting an Output
15
Troubleshooting an Input
15
Replacing a Defective Digital Board
15
Adding a Digital Board
15
Digital I/O Board #1 Pictorial
16
Digital I/O Board #2 Pictorial
17
Digital Board Settings
18
Communications Settings
18
Dipswitch Settings
18
Service Screen" - Digital Board Inputs and Outputs
18
Analog Boards
19
Analog Board Description
19
Communications Led's
19
Connections to the Quantum
19
Logic Voltage (Power) LED
19
Active LED
20
Analog Inputs
20
Analog Outputs
20
Checking the Analog Inputs and Outputs
20
Adding an Analog Board
21
Replacing a Defective Analog Board
21
Analog Board #1
22
Analog Board #2
23
Analog Board #1 Input Jumpers
24
Analog Board Settings
24
Communications Settings
24
Dipswitch Settings
24
Analog Board #1 Output Jumpers
25
Analog Board #2 Input Jumpers
25
Analog Board #2 Output Jumpers
25
Service Screen" - Analog Board Inputs and Outputs
26
Additional Service Related Screens
27
About" Screen
27
Change Communications" Screen
27
Scheduled Maintenance" Screen
28
Power Supply Identification, Adjusting and Replacing
29
Condor
29
Identification
29
Power One
29
Adjusting
31
Identifying the Type of Display
34
Display Assembly Component Replacement Guide
34
Display Replacement
34
Point-To-Point Field Wiring Diagram
35
Troubleshooting a Problem that Appears Unexplainable
36
Troubleshooting Chart for Frick ® Quantum™ Control Panel
37
Compressor Model Differences
40
Setpoint Data Sheets
41
Factory Setup
41
Panel Setup
43
Calibration
46
Capacity Control Setpoints
48
Suction Pressure Control Mode #1
48
Suction Pressure Control Mode #2
48
Process Temp Control Mode #1
49
Process Temp Control Mode #2
49
Discharge Pressure Control Mode #1
50
Discharge Pressure Control Mode #2
50
User Selectable Control Mode #1
51
User Selectable Control Mode #2
51
Compressor Safeties
52
Discharge Safeties
52
Entering Process Temperature
52
High Level Shutdown Delay
52
Suction Safeties
52
Motor Control
53
Power Failure Restart
53
Ram Dbs Motor Starter
54
Oil Setpoints
54
Main Oil Injection
54
Liquid Injection
54
Filter Pressure Setpoints
54
Slide Valve Setpoints
55
Options
55
Setback Schedule
55
Condenser Control Setpoints
55
Analog Control
55
Pid Setup
56
Compressor Sequence Setpoints
56
Auxiliary Inputs Setup
57
Suction Pull-Down
57
Auxiliary Analogs
58
Pumpdown/DX Circuits
58
Scheduled Maintenance
59
Real Time Trending
59
History Trending
59
Quantum™ Drawings
60
Wiring Diagram
60
Control Center Assembliy RWF / RXF
61
Rxf (12-50)
65
Rdb
67
Rwbii
71
Retrofit Rxb / Rxf (58-101)
75
Rwf (58-101)
79
Rwb II
84
Rxf (12-50)
89
Rxf (58-101)
94
Rdb
99
Standard Digital I/O Board 2
104
RXF (12-50) Digital I/O Board 2
107
Standard Analog I/O Board 2
110
Quantum™ I/O & D.C. Power Harness
113
Communications Wiring Diagrams
114
To Customer Remote Computer/Dcs RS-485
114
To Customer Remote Computer/Dcs RS-422
114
Multicompressor Sequencing (Lead-Lag) RS-485
114
RWB II / RDB / RXB / RXF Multicompressor Sequencing (Lead-Lag) RS-422
114
Pressure Transducer Conversion Data
115
Recommended Spare Parts
116
Index
117
4
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Frick QUANTUM 3 Specifications
General
Controller Type
Microprocessor-based
Display
LCD
Power Supply
24 VDC
Communication
Modbus
Input Voltage
24 VDC
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