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Frick QUANTUM User Manual

Frick QUANTUM
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OPERATION
FRICK
®
QUANTUM™
COMPRESSOR
CONTROL PANEL
Version 5.0x
S90-010 O/APR 2004
File: SERVICE MANUAL - SECTION 90
Replaces: S90-010 O/APR 02
Dist: 3, 3a, 3b, 3c

Table of Contents

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Questions and Answers:

Frick QUANTUM Specifications

General IconGeneral
ModelQUANTUM
CategoryControl Panel
Power Supply24 VDC
ManufacturerFrick
Display TypeLCD
ConnectivityEthernet
CompatibilityFrick
Communication ProtocolModbus

Summary

Overview of Operator Interface

Common Terminology

Defines essential terms like Shutdown, Alarm, Manual, Auto, and Remote control modes.

Operator Access

Explains how operators interact with the system via screens, icons, and labeled keys for navigation.

Screen Description - Operating Status

Compressor Data Box

Displays current compressor status, mode (Manual, Auto, Remote), and recycle/pumpdown delays.

Compressor Alarm Status Box

Shows any active alarms or shutdowns; remains blank if none are present.

Setpoint Box

Displays the current control setpoint and the actual reading of the chosen pressure or temperature.

Capacity Control Box

Shows the current capacity control mode and its source (Keypad, Remote-I/O, Remote Comm., Schedule).

Sensor Indication Box

Displays readings from various sensors like Suction, Discharge, Oil pressure, and temperature.

MAIN MENU

Operating Status

Provides access to the main screen showing current compressor readings and modes.

Alarms/Shutdowns

Displays active alarms and shutdowns, with options to clear or view history.

Control Setup

Allows configuration of various operational parameters like setpoints, motor, oil, and slide valve controls.

Calibration

Provides access to screens for calibrating analog inputs and outputs for accurate readings.

Panel Setup

Enables configuration of system-wide settings like date, time, units, language, and communication.

Service Screen

Offers diagnostic tools and views for digital and analog board communication and status.

CALIBRATION AND SETUP

Analog Calibration

Covers calibration for pressure transducers, temperature probes, motor current, and analog outputs.

Pressure Calibration

Allows adjustment of pressure transducer ranges and offsets for accurate readings.

Temperature Calibration

Enables setting current values for temperature sensors and modifying their calibration.

Calibrate Slide Valve

Guides the process of calibrating the slide valve position for optimal control.

PANEL SETUP

Change Current Time and Date

Allows setting the current system date and time, crucial for maintenance features.

Pressure Units

Enables selection of display units for pressure readings (PSIA, PSIG, SI, Bar, KPAA).

Temperature Units

Allows selection of display units for temperature readings (Fahrenheit or Celsius).

Capacity Control Options

Allows enabling different capacity control modes like Suction Pressure or Discharge Pressure control.

REAL TIME TRENDING

Data Log View

Displays recorded trending data in a tabular format for analysis.

Trending View

Visualizes trending data graphically, automatically scaling to fit the displayed data.

HISTORY TRENDING

Data Log View

Accesses saved historical trending data in a tabular format for review.

Trending View

Presents historical trending data graphically, similar to real-time trending but with saved records.

SERVICE SCREEN

Service Screen (Digital Board)

Shows the status of digital inputs/outputs and communication data for digital boards.

Service Screen (Analog Board)

Displays analog input/output values and communication status for analog boards.

SCHEDULED MAINTENANCE

User Definable Maintenance Schedules

Allows setting up custom maintenance schedules based on compressor run time and service intervals.

OPERATION OVERVIEW

Initial Setup Procedure

Outlines the steps for initial setup, including factory and panel configuration.

Compressor Start-Up Procedure

Details the sequence of checks and conditions required before starting the compressor.

Remote Control Of The Compressor

Describes how external controllers (like PLCs) can manage compressor operations remotely.

ALARMS/SHUTDOWNS MESSAGES

Compressor Aux. Failure

Signals a failure in the compressor auxiliary input module, leading to a shutdown.

Compressor Starting Failure - Aux.

Occurs if the compressor auxiliary input module is not energized after a start command.

Discharge Pressure Sensor Fault

Indicates that the discharge pressure reading is out of the sensor's valid range.

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