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Fronius Ignis 150 User Manual

Fronius Ignis 150
56 pages
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Op erating
Instructions
Ignis 150
Ignis 180
42,0426,0512,EN 001-13112023
EN
Operating Instructions

Table of Contents

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Fronius Ignis 150 Specifications

General IconGeneral
BrandFronius
ModelIgnis 150
CategoryWelding System
LanguageEnglish

Summary

Safety Rules

Explanation of Safety Notices

Describes hazard symbols (Danger, Warning, Caution, Note) and their meanings.

General Safety and Obligations

Covers operator/personnel qualifications, general device safety, and responsibilities.

Hazard Identification and Prevention

Details risks from electricity, sparks, fumes, noise, EMC, EMF, gas cylinders, and operation.

Maintenance, Inspection, and Disposal Safety

Covers safety during maintenance, inspection, and proper disposal procedures.

General Information

Device Concept and Features

Describes the welding system's properties, technology, and advantages.

Warning Notices on the Device

Explains the importance and meaning of device warning labels.

Application Areas

MMA Welding Setup

Illustrates the initial setup for Manual Metal Arc welding.

TIG Welding Setup

Shows the setup for TIG welding with a gas cut-off valve.

Before Commissioning

Safety Prerequisites

Details warnings and requirements before starting up the device.

Intended Use and Setup

Defines the welding system's purpose and installation requirements.

Generator-Powered Operation

Explains generator compatibility and power requirements.

Controls, Connections and Mechanical Components

Safety for Controls and Connections

Highlights safety regarding incorrect operation of controls and functions.

Ignis 150/180 Component Identification

Identifies sockets, connectors, straps, switches, and air filter for Ignis 150 and 180.

Control Panel Explanation

Details the functions of the control panel indicators, display, buttons, and adjusting dial.

MMA Welding

MMA Welding Preparation and Setup

Covers initial connection and preparation steps for MMA welding.

MMA Welding Process and Parameter Settings

Explains process selection, current adjustment, SoftStart/HotStart, and Arc-Force.

Pulse Welding

Pulse Welding Operation and Principles

Explains the concept, applications, and parameters of pulse welding.

Setting Pulse Welding Parameters

Details how to adjust pulse frequency and current.

TIG Welding

TIG Welding Preparation and Gas Connection

Covers gas cylinder connection and initial TIG setup.

TIG Welding Operation and Parameters

Explains setting gas flow, welding current, and using TIG Comfort Stop.

Welding Process Setup Menu

Accessing and Changing Setup Parameters

Describes how to enter and modify settings for welding processes.

MMA and TIG Parameter Details

Lists specific parameters available for MMA and TIG welding.

Setup Menu - Level 2

Software Version and Auto-Shutdown

Explains how to check software version and configure auto-shutdown.

Fuse Settings and Current Ratios

Details fuse settings and provides current ratio tables for Ignis 150/180.

Care, Maintenance, and Disposal

Safety During Maintenance

General safety warnings for maintenance activities.

Routine Maintenance Procedures

Covers start-up checks and air filter cleaning.

Disposal Guidelines

Explains proper disposal of the device.

Troubleshooting

Safety and Error Identification

General safety, overtemperature, and service messages.

Error Code Diagnosis and Solutions

Explains specific error codes and their causes/remedies.

Common Operational Faults

Covers issues like no power, no current, and faulty operation.

Average Consumption Values

Wire Electrode Consumption (MIG/MAG)

Provides tables for wire electrode consumption based on speed and diameter.

Shielding Gas Consumption

Lists gas consumption for MIG/MAG and TIG welding.

Technical Data

Duty Cycle Explanation

Defines the concept of duty cycle and its importance.

Ignis 150 Specifications

Details electrical parameters, fuses, and physical dimensions.

Ignis 180 & 180 MV Specifications

Details electrical parameters, fuses, and physical dimensions for both models.

Overview of Production Information

Critical Raw Materials

Provides a link for information on critical raw materials.

Calculating Production Year

Explains how to determine the production year from the serial number.

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