6
Adjusting and fitting the Braze+ brush head .............................................................................................. 36
General ................................................................................................................................................. 36
Adjusting the brush head ...................................................................................................................... 36
Fitting the brush head ........................................................................................................................... 37
Torch cleaning position .............................................................................................................................. 38
Cleaning position of the welding torch - standard brush head .............................................................. 38
Cleaning position of the welding torch - Braze+ brush head ................................................................ 38
Adjusting the position of the cleaning motor (with standard brush head) .................................................. 39
Adjusting the position of the cleaning motor ......................................................................................... 39
Adjusting the position of the cleaning motor (with Braze+ brush head) ..................................................... 40
Adjusting the position of the cleaning motor ......................................................................................... 40
Installation and function of mechanically-controlled wire cutter (option).................................................... 41
How the mechanically-controlled wire cutter works ..............................................................................41
Maximum wire diameter........................................................................................................................ 41
Installing the mechanically-controlled wire cutter.................................................................................. 41
Installation and function of electrically-controlled wire cutter (option)........................................................ 43
How the electrically-controlled wire cutter works .................................................................................. 43
Maximum wire diameter........................................................................................................................ 43
Installing the electrically-controlled wire cutter...................................................................................... 43
Installing the compressed air supply.......................................................................................................... 45
Establishing the compressed air supply for the cleaning device, function of the compressed air relief
valve......................................................................................................................................................
45
Manually checking the cleaning device functions ...................................................................................... 46
General ................................................................................................................................................. 46
Checking functions manually ................................................................................................................ 46
Starting up the cleaning device.................................................................................................................. 47
Prerequisites for start-up....................................................................................................................... 47
Start-up ................................................................................................................................................. 47
Cleaning program and signals ................................................................................................................... 48
Safety.................................................................................................................................................... 48
Cleaning program sequence ................................................................................................................ 49
Signal inputs and outputs...................................................................................................................... 51
Care, maintenance and disposal 53
Safety......................................................................................................................................................... 55
Safety.................................................................................................................................................... 55
Ensuring that the cleaning device is depressurised.............................................................................. 56
Care, maintenance and disposal ............................................................................................................... 57
General ................................................................................................................................................. 57
Before each start-up ............................................................................................................................. 57
Daily ...................................................................................................................................................... 57
Every 6 months ..................................................................................................................................... 57
If necessary........................................................................................................................................... 57
Changing the end brushes (standard brush head only)........................................................................ 57
Changing the round brush .................................................................................................................... 58
Changing the diagonal brushes ............................................................................................................ 59
Disposal ................................................................................................................................................ 59
Troubleshooting 61
Safety......................................................................................................................................................... 63
Safety.................................................................................................................................................... 63
Ensuring that the cleaning device is depressurised.............................................................................. 64
Troubleshooting ......................................................................................................................................... 65
Errors in program sequence ................................................................................................................. 65
Technical data 67
Technical data............................................................................................................................................ 69
Robacta Reamer brush head for aluminium applications ..................................................................... 69
Appendix 71
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