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Gasboy 9800A Series - User Manual

Gasboy 9800A Series
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SERIES 9800A
PUMPS AND DISPENSERS
DIAGNOSTIC MANUAL
C35797
REV. 03/07/03
Copyright 2003 by Gasboy International LLC All rights reserved.
The information in this document is confidential and proprietary. No further disclosure shall be made without
permission of Gasboy International LLC. Gasboy International LLC believes that the information in this document is
accurate and reliable. However, we assume no responsibility for its use, nor for any infringements of patents or other
rights of third parties resulting from its use. We reserve the right to make changes at any time without notice.
GASBOY INTERNATIONAL LLC LANSDALE, PA

Table of Contents

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Do you have a question about the Gasboy 9800A Series and is the answer not in the manual?

Summary

Important Warnings and Safeguards

Introduction

About This Book

Provides an overview of the manual's content and purpose.

Using the Troubleshooting Section

Explains how to effectively utilize the troubleshooting procedures within the manual.

Chassis Wiring

Junction Boxes

Details the purpose and connections within the unit's junction boxes.

115 VAC;60 Cycle Pump Wiring

Illustrates the wiring diagram for 115VAC/60 cycle pump configurations.

115 VAC;60 Cycle Dispenser Wiring

Shows the wiring diagram for 115VAC/60 cycle dispenser configurations.

230 VAC;50 Cycle Pump Wiring

Details the wiring diagram for 230VAC/50 cycle pump configurations.

230 VAC;50 Cycle Dispenser Wiring

Illustrates the wiring for 230VAC/50 cycle dispenser configurations.

115 VAC;60 Cycle Front Load Option Pump Wiring

Wiring diagram for 115VAC/60 cycle front load option pump setups.

115 VAC;60 Cycle Front Load Option Dispenser Wiring

Wiring diagram for 115VAC/60 cycle front load option dispenser setups.

230 VAC;50 Cycle Front Load Option Pump Wiring

Wiring diagram for 230VAC/50 cycle front load option pump setups.

230 VAC;50 Cycle Front Load Option Dispenser Wiring

Wiring diagram for 230VAC/50 cycle front load option dispenser setups.

Troubleshooting

Using This Section

Guides users on how to effectively navigate and utilize the troubleshooting section.

Standalone Mode Error Handling

Explains error codes displayed during standalone mode operations and their meanings.

Replacement Instructions

General Information

Provides essential preliminary information before undertaking component replacement.

Electronic Component Access

Guides on how to access key electronic components within the 9800A unit.

Replacing the Platform Assembly

Step-by-step instructions for removing and replacing the platform assembly.

Replacing the CPU PCB

Detailed steps for safely removing and installing the CPU PCB.

Replacing the LCD Display PCB

Instructions for removing and installing the LCD display PCB.

Replacing the Sale Backlight PCB

Procedure for removing and installing the sale backlight PCB.

Replacing the Power Supply PCB

Step-by-step guide for replacing the power supply PCB.

Replacing RS-485 or Pump I;F PCB

Instructions for replacing the RS-485 or Pump Interface PCB.

Replacing the Ballast Cable Assembly

Procedure for replacing the ballast cable assembly.

Replacing the Heater Cable Assembly

Steps for removing and installing the heater cable assembly.

Electronic Head Assembly

Overall Layout

Provides a visual guide to identify components within the electronic head assembly.

CPU PCB

Details the functions and specifications of the Central Processing Unit Printed Circuit Board.

LCD Display PCB

Details the LCD display PCB, its functions, and connections.

Sale Backlight PCB

Describes the backlight PCB that illuminates the LCD display for night viewing.

RS-485 Interface PCB

Details the RS-485 interface PCB for communication on the GASBOY RS-485 loop.

Pump Interface PCB

Describes the Pump Interface PCB for sending pulser signals to external equipment.

Power Supply PCB

Details the power supply PCB, its functions, and voltage outputs.

Pump Relays

Describes the function and control of pump relays for motor operation.

Ballast Assembly

Explains the ballast assembly which powers the fluorescent lights.

Heater;Thermostat Cable Assembly

Details the heater assembly used to warm the power supply battery in extreme conditions.

Power Bracket Assembly

Describes the power bracket assembly containing switches, fuses, and AC connectors.

Electronic Totalizer Assemblies

Explains the totalizer assembly and actuator for displaying totalizer data.

Connectors

Describes the pinouts and functions for various connectors on the electronic head assembly.

SW1 Switch Settings

Details configuration settings for SW1 switches, including delay time and authorization.

SW2 Switch Settings

Explains the dual purpose of SW2 for address setting and pulser rate selection.

Appendix

Parts List

A comprehensive list of all parts for the Gasboy 9800A series.

Gasboy 9800A Series Specifications

General IconGeneral
BrandGasboy
Model9800A Series
CategoryDispenser
LanguageEnglish

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