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gefran ADL500 User Manual

gefran ADL500
96 pages
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.... Quick start up guide
Specification and installation
Vector inverter for lifts with
synchronous/asynchronous
motors
ADL500

Table of Contents

Questions and Answers:

gefran ADL500 Specifications

General IconGeneral
SeriesADL500
Frequency Range50/60Hz
Cooling MethodForced Air Cooling
Input Voltage380-480V
Output Voltage0-480V
Power Range0.75-500 kW
Control MethodV/F control, Sensorless vector control
Communication ProtocolsModbus RTU, CANopen
Protection FunctionsOvercurrent, Overvoltage, Undervoltage, Overheating, Short circuit, Ground fault
Operating Temperature-10°C to +50°C

Summary

Information about this manual

Software version

Manual updated according to specific software and application versions.

General information

General industry terms, safety warnings, and company rights.

Safety Precautions

Symbols used in the manual

Explains warning, caution, ESD, and note symbols used in the manual.

Safety precaution

General safety instructions and precautions for handling electrical drives.

Qualified personnel

Defines a qualified person and their necessary qualifications for safe operation.

Use for intended purpose only

Specifies that the drive system must only be used for its stated application.

General warnings

Covers general warnings about hazardous voltages, mechanical parts, and qualified personnel.

Instruction for compliance with UL Mark (UL requirements), U.S. and Canadian electrical codes

Provides instructions for compliance with UL Mark, U.S. and Canadian electrical codes.

Disclaimer

States limitations and conditions for using remote connection functions.

Introduction to the product

Dedicated features

Lists specific features and functionalities available for different ADL500 models.

Identification of components

Details the main components of the inverter's power section and control.

Product identification

Explains how to identify the product using model codes, data plates, and DataMatrix codes.

Transport and storage

General

General guidelines for transport, unpacking, and checking the device upon delivery.

Permissible Environmental Conditions

Specifies temperature, humidity, and air pressure limits for storage and transport.

Specification

Environmental Conditions

Details environmental requirements for installation location, altitude, and operating conditions.

Standards

Lists relevant standards for electrical safety, EMC, and approvals.

Control modes

Outlines the different motor control modes supported by the ADL500.

Precision

Covers speed control precision and limits for various control modes.

Torque control

Torque control

Details torque resolution, precision, direct control, and current limitation.

Current rating

Specifies overload capacity and switching frequency for different models.

Input electrical data

Provides details on input voltage, unbalance, and network connection types.

Output electrical data

Output electrical data

Lists maximum output voltage, frequency, and derating factors.

Derating values in overload condition

Explains output current derating based on overload conditions.

Derating values for switching frequency

Details how switching frequency is affected by drive internal temperature.

KT: Ambient temperature reduction factor

KT: Ambient temperature reduction factor

Provides graphical data for ambient temperature reduction coefficients.

Voltage level of the inverter for safe operations

Specifies the minimum waiting time before internal access for safety.

No-load consumption (Energy rating)

Lists no-load power consumption values for different drive sizes.

Cooling

Provides heat dissipation, fan capacity, and cabinet opening data.

Weights and dimensions

Weights and dimensions

Details dimensions and weights for different drive sizes.

Options

External fuses

Recommends fast-acting fuses for network side protection.

Input chokes

Recommends input chokes for limiting current and improving reliability.

AC input chokes

Lists AC input chokes with specifications for different ADL500 sizes.

AC output chokes

AC output chokes

Lists recommended AC output chokes for motor protection.

External braking resistors

Provides recommended combinations of external braking resistors.

EMC Filter

EMC Filter

Notes standard internal EMC filter for compliance with EN 12015.

Ultracapacitor energy storage module

Ultracapacitor energy storage module

Describes the ultracapacitor module for energy recovery and storage.

Mechanical installation

Maximum inclination and assembly clearances

Specifies maximum inclination angle and required clearances for proper air flow.

Fastening positions

Shows diagrams and recommends screws for mounting the drive.

Wiring Procedure

Operation with Residual Current Device (Differential switch)

Specifies requirements for using RCDs, particularly type B RCDs.

Location and identification of terminals and LEDs

Provides a detailed map of terminals and status LEDs on the ADL500 drive.

Power section

Details power terminals, connections, cable cross-sections, and shielding.

Power terminals and connection

Lists power terminals, their description, and connection availability for different models.

EMC guide line

Provides guidelines for proper installation to ensure electromagnetic compatibility.

Block diagram of power section

Shows a block diagram of the inverter's power section and its main functions.

Internal EMC filter (standard)

Mentions the standard internal EMC filter for EN 12015 compliance.

Connection of AC and DC chokes (optional)

Explains how to connect optional AC and DC chokes.

Regulation section

Covers cable cross-sections and I/O connections for digital, analog, and relay signals.

Cable cross-sections

Specifies cable cross-sections and tightening torques for various terminals.

Feedback Connection

Details connections for different types of encoders (XER, XE terminals).

Connection Single Ended Digital Encoder (ADL510-530-550)

Describes the need for a resistive divider for single-ended configurations.

Repeat Encoder (TTL line-driver) (ADL510-530-550)

Explains using an incremental encoder output with TTL Line Driver levels.

Phasing

Explains rotor position knowledge and automatic/manual phasing procedures.

+24V supply connection

Details the connection for the +24V external power supply.

Safety STO connection (SFTY-STO)

Explains the connection for the Safety STO terminals and its management.

Led

Lists the meaning and status of the drive's LEDs.

ETH-PC Ethernet Interface (RJ45 connector)

Details the RJ45 port for Modbus TCP and HTTPS communication.

Ethernet Configuration

Explains IP address acquisition and network configuration for PC communication.

CAN interface

Describes the CANopen interface for industrial system communication.

Optional Keypad interface (RJ45 connector)

Details the RJ45 port for connecting the optional programming keypad.

USB port for data storage

Describes the USB port for saving parameter data to memory.

Wi-Fi module port

Mentions the port for the optional external Wi-Fi module.

Connection diagrams

Presents various connection diagrams for regulation potentials and digital I/O.

Regulation potentials, digital I/O

Shows diagrams for regulation potentials and digital I/O connections.

Typical connection diagram

Shows typical wiring diagrams for ADL550 and ADL530 models.

Typical connection diagram

Shows typical wiring diagrams for ADL510 model.

Emergency connection diagram

Illustrates emergency connection diagrams for EMS module.

Emergency connection diagram with EMS module (ADL5.0-...-EMS modes)

Details emergency connection with an EMS module for power failure scenarios.

Emergency connection diagram with UPS

Shows wiring for emergency operation using a UPS.

Safety connections

Diagrams a lift system with integrated safety function and single contactor.

Contactorless connections

Diagrams for contactorless connections for asynchronous and synchronous motors.

Connection diagram for emergency maneuver (for synchronous motor only)

Explains emergency maneuver connection for synchronous motors.

Braking

Discusses different types of braking and internal braking unit operation.

Use of the optional keypad (KB-ADL500)

Description

Introduces the optional keypad, its display, and membrane keys.

Membrane keypad

Describes the function of each key on the keypad.

Meaning of LEDs

Explains the meaning of the status indicator LEDs on the keypad.

Navigating with the optional keypad

Guides the user through navigating the keypad menus and displaying parameters.

Scanning of the first and second level menu

Explains how to navigate between the first and second level menus.

Display of a parameter

Details how parameters are displayed, including their values and descriptions.

Scanning of the parameters

Explains how to scroll through displayed parameters.

List of the last parameters modified

Describes how to access and view the list of last modified parameters.

"FIND" function

Explains how to quickly locate parameters by entering their number.

Parameter modification

Guides the user through modifying parameter values.

Binary parameters (BIT type)

Explains how to modify binary (On-Off) parameters.

LINK parameters

Describes how to modify LINK parameters referencing other parameters.

ENUM parameters

Explains how to modify parameters with values from a selection list.

Execution of commands

Details how to execute commands and interpret their status.

How to save parameters

Explains how to save parameter settings to non-volatile memory.

Configuration of the display

Guides setting language and access level for the display.

Startup display

Sets the parameter displayed automatically at drive power-on.

Back-lighting of the display

Configures the display backlight behavior.

Alarms

Explains how alarm pages are displayed and how to navigate them.

Alarm reset

Details the procedure for resetting alarms and clearing the alarm page.

Messages

Explains how operator messages are displayed and managed.

Saving and recovery of new parameter settings

Explains saving and recovering parameter settings using USB memory.

Saving and recovery of new parameter settings on USB

Guides saving and loading drive parameters to/from USB memory.

Asynchronous/Synchronous selection

Explains how to switch between Asynchronous and Synchronous motor control types.

Commissioning via keypad

DRIVE SETUP

A guided procedure for initial drive setup, including language, application, and parameters.

Step 1 - Load language

Guides the user through selecting the drive's operating language.

Step 2 - Load application

Guides the user through selecting the drive's application software.

Step 3 - Load parameters from USB

Explains loading parameters from a USB drive for ADL550/530.

Step 4 - Set encoder parameters

Guides setting encoder parameters based on the motor's encoder type.

Step 5 - Select Motor from USB

Guides selecting motor data from USB for ADL550/530.

STARTUP WIZARD for Asynchronous motor

A guided procedure for quick start-up of asynchronous motors.

Step 1 - Setting communication

Guides setting the communication mode for the drive.

Step 2 - Setting encoder parameters

Guides setting encoder parameters, warning about incorrect configuration.

Step 3 - Setting motor parameters

Guides setting motor parameters from the data plate.

Step 4 - Setting mechanical system data

Guides inputting mechanical system data like cabin speed and weight.

Step 5 - Setting the maximum speed reference and maximum system speed

Guides setting speed references and multispeed values.

Step 6 - Autotune with motor at stand-still

Guides the autotune procedure for measuring motor parameters.

Step 7 - Save parameters

Guides saving the configured parameters to maintain settings after power-off.

STARTUP WIZARD for brushless motors

A guided procedure for quick start-up of brushless motors.

Step 1 - Setting communication

Guides setting the communication mode for the drive.

Step 2 - Setting encoder parameters

Guides setting encoder parameters, warning about incorrect configuration.

Step 3 - Setting motor parameters

Guides setting motor parameters for brushless motors.

Step 4 - Setting mechanical system data

Guides inputting mechanical system data for brushless motors.

Step 5 - Setting the maximum speed reference and maximum system speed

Guides setting speed references for brushless motors.

Step 6 - Autotune with motor at stand-still and encoder phasing

Guides autotune and encoder phasing for brushless motors.

Step 7 - Save parameters

Guides saving the configured parameters for brushless motors.

Troubleshooting

Alarms

Explains how alarms are indicated and lists common alarm conditions and solutions.

Drive Overload and Motor Overload

Alarms for drive overload, motor overload, and braking resistor overload.

Phase Loss and Bus Faults

Alarms related to phase loss, bus faults, and I/O errors.

Encoder and Speed Feedback Issues

Alarms for encoder faults, speed feedback loss, and overspeed conditions.

Safety and Power Alarms

Alarms related to safety functions, power supply, and phase loss.

Configuration and Data Saving Errors

Alarms related to parameter saving, loading, and PLC configuration.

System and Application Errors

Alarms for system errors, user errors, parameter errors, and PLC application issues.

EFC application alarms

Lists alarms specific to the EFC application.

Contactor and Door Feedback Alarms

Alarms for contactor, door feedback signals not matching commands.

Brake and Safety Alarms

Alarms for brake failure, safe brake test, and battery status.

Speed and Limit Alarms

Alarms related to speed limits, up/low limits, and external faults.

Speed fbk loss alarm according to the type of feedback

Explains causes and solutions for speed feedback loss alarms based on encoder type.

Digital Incremental Encoder Feedback Issues

Details causes and solutions for speed feedback loss with digital incremental encoders.

Sinusoidal and SinCos Encoder Feedback Issues

Details causes and solutions for speed feedback loss with sinusoidal and SinCos encoders.

SSI Absolute Encoder Feedback Issues

Details causes and solutions for speed feedback loss with SSI absolute encoders.

Speed fbk loss [22] alarm with EnDat absolute encoder

Details causes and solutions for speed feedback loss with EnDat absolute encoders.

Reset Speed fbk loss alarm

Explains how to reset speed feedback loss alarms.

Encoder error alarm

Details encoder error alarms and their causes.

Messages

Lists and explains various messages displayed by the drive.

Load default param

Explains messages related to loading default parameters.

Autotune (motor)

Explains messages related to motor autotune procedures.

Autotune (phasing)

Explains messages related to motor autotune and phasing.

Configuration and Data Transfer Errors

Messages for power config, parameter saving/loading, and PLC configuration errors.

System and Application Errors

Messages for system errors, user errors, parameter errors, and PLC application issues.

Key and Firmware Update Errors

Messages for key expiration, parameter errors, and firmware update failures.

Encoder and Communication Errors

Messages for encoder errors and communication issues.

Appendix

Optional cards

Guides the installation of optional expansion cards like EXP-IO1 or EXP-DCP.

Installation

Guides the installation of optional expansion cards like EXP-IO1 or EXP-DCP.

Optional card EXP-IO1-ADL500

Details the EXP-IO1 card, adding digital inputs and relay outputs.

Optional card EXP-DCP-ADL500

Details the EXP-DCP card for remote control via DCP3/DCP4 protocols.

Input/Output features

Lists features for digital inputs, relay outputs, and analog inputs.

Digital Inputs and Enable Hardware

Features of digital and enable hardware inputs (PNP/NPN).

Relay Outputs

Features of relay outputs (NO/NC contacts).

Analog Inputs

Features of analog inputs for voltage or current signals.

Fast Input Inputs (Freeze)

Features of fast input inputs used for freeze functions.

STO Input signal (Safe Torque Off)

Features of the Safe Torque Off input signal.

STO Output signal (Safe Torque Off)

Features of the Safe Torque Off output signal.

Selection of Voltage/Current at analog input

Guides selection between voltage and current signals for analog input 1.

Windows PC Network Configuration

Guides configuring PC network settings for ADL500 communication.

Brake monitoring system

Introduces the brake monitoring function and its requirements.

Introduction

Introduces the brake monitoring function and its requirements.

Configuration of the brake fault alarm

Guides the configuration and activation of the brake fault alarm function.

Resetting the brake fault alarm

Explains how to reset the brake fault alarm.

Disabling the brake fault alarm

Explains how to disable the brake fault alarm function.

Brake fault alarm test procedure

Provides steps for testing the brake fault alarm function.

Maintenance of the brake fault alarm function

Recommends periodic testing and checking alarm logs for brake fault function.

Troubleshooting

Lists common faults, possible causes, and solutions for brake monitoring.

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